Robotic Bone Registration Using Simulated Digitization Regions

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Solution Overview

Problem

Existing bone registration methods in computer-assisted orthopedic surgery are tedious, time-consuming, and risky, particularly due to the need for manual point collection on minimally exposed or unexposed bone regions, which can lead to registration inaccuracies and increased surgical time.

Innovation Solution

A computer-implemented method that identifies optimal regions or contours on a bone for digitization, using software simulations to confirm accuracy, and employs algorithms like RANSAC to select the best registration points, potentially replacing point collection with three or more lines along identified contours.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual point collection is used for bone registration, then registration accuracy can be achieved, but the process becomes tedious and time-consuming

Engineering Contradiction:
Improveregistration accuracyVSAvoidregistration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces the manual mechanical point-collection process with an optical imaging system and automated image processing algorithms. The tracked camera captures images of anatomical landmarks, and software automatically identifies and processes these landmarks to perform registration, eliminating the need for manual probe-based point collection while maintaining accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates a visual copy of the bone surface and anatomical landmarks through optical imaging. By capturing images and processing them through algorithms, the system creates a digital representation that can be analyzed automatically, replacing the need for direct physical measurement and significantly reducing registration time.

Inventive Principle:
Principle #26Copying

2Measurement precision

If points are collected in unexposed regions (band points), then complete bone coverage is achieved, but patient risk increases due to incisions or percutaneous probing

Engineering Contradiction:
Improveregistration completenessVSAvoidpatient risk
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an optical imaging system as an intermediary to capture images of anatomical landmarks. This allows the system to obtain data from unexposed regions without direct physical contact or incisions, using light as a non-invasive mediator to access and record surface features that would otherwise require surgical exposure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical probe-based system with an optical imaging system. Instead of physically touching or piercing the bone surface to collect points, the system uses cameras to capture images and algorithms to identify landmarks, eliminating the need for incisions or percutaneous procedures while maintaining registration completeness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If multiple points (up to 45) are collected for accurate registration, then registration precision improves, but the complexity of the procedure increases

Engineering Contradiction:
Improveregistration precisionVSAvoidprocedure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent enables the system to perform registration automatically without requiring the surgeon to manually collect and process multiple points. The software autonomously captures images, identifies anatomical landmarks, processes the data through algorithms, and completes the registration, allowing the system to serve itself and eliminating the complex manual coordination required.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the complex manual process of collecting and coordinating multiple points with an automated optical imaging and image processing system. The software automatically performs tasks that previously required sophisticated hand-eye coordination, including landmark identification, point collection, and registration calculation, significantly reducing procedural complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Measurement precision

If the surgeon constantly moves attention between monitor and bone during point collection, then point identification accuracy can be maintained, but surgical time increases

Engineering Contradiction:
Improvepoint identification accuracyVSAvoidsurgical efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent uses optical imaging as an intermediary to create a visual record of the bone surface and landmarks. The captured images are processed and displayed, allowing the surgeon to identify landmarks by viewing the images rather than constantly shifting focus between the actual bone and monitor, streamlining the identification process while maintaining accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the manual visual coordination process with an automated image capture and processing system. The camera continuously captures images, and software automatically processes them to highlight or identify landmarks, eliminating the need for the surgeon to manually coordinate their gaze between the bone and monitor, thereby improving surgical efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12433679B2Bone registration methods for robotic surgical procedures
Publication Date: 2025.10.07 THINK SURGICAL INC
  • US12433679B2 patent drawing
  • US12433679B2 patent drawing
  • US12433679B2 patent drawing

AI summary

A computer-implemented method to improve the point collection process during registration of a bone for a computer-assisted surgical procedure is provided. Based on bone digitization data, a simulation is performed to confirm the accuracy of the registration for different digitization regions. Results are tested to identify which digitization regions meet a predefined accuracy requirement. The resulting information is used to perform a computer-assisted surgical procedure. A computerized simulation method for registration of a bone for a computer-assisted surgical procedure is also provided based on processor executing random stroking an expected exposed surface of a bone model with multiple of stroke curves to cover most of the bone model surface with uniform noise and a random sample consensus is applied to remove outlying point to yield the best registration results, to find the top subset as to overlap. A method to perform computer-assisted surgery is also provided.