Robotic Capture Interface for Spacecraft Using Ferromagnetic Surface

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Solution Overview

Problem

Current robotic capture systems for spacecraft are limited in their ability to capture and manipulate objects beyond direct human vision due to communication delays and require complex recognition software, and they struggle with handling objects of irregular shapes and sizes, especially in scenarios where direct visual feedback is not possible.

Innovation Solution

A lightweight, low-cost, passive robotic capture interface with a matte ferromagnetic surface and high-contrast optical markings, compatible with various capture technologies, including magnetic, mechanical, and adhesion-based systems, allowing for secure attachment and manipulation of objects with irregular shapes and sizes, even when out of direct visual range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If mechanical grippers are used to capture objects, then capture force and reliability are improved, but the system can only handle objects of predictable size, shape, and orientation

Engineering Contradiction:
Improvecapture reliabilityVSAvoidobject shape adaptability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent changes the fundamental capture mechanism from mechanical contact to magnetic field interaction. By using a ferromagnetic capture interface instead of mechanical grippers, the system can capture objects of any shape, size, or orientation while maintaining reliable capture force through magnetic attraction.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical gripper system with a magnetic capture system. The ferromagnetic interface allows magnetic forces to replace mechanical contact forces, enabling capture of irregularly shaped objects without requiring complex mechanical adaptation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If complex recognition software is used to locate and capture objects beyond direct vision, then capture capability is improved, but device complexity and computational requirements increase

Engineering Contradiction:
Improvecapture capabilityVSAvoidsoftware complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent uses high-contrast optical markings (black and white patterns) on the ferromagnetic capture interface that can be easily detected by optical sensors. This simple visual encoding system provides robust object localization without requiring complex recognition software, as the high contrast makes detection straightforward even from distance or at various angles.

Inventive Principle:
Principle #32Color changes

3Ease of manufacture

If a standard capture interface is provided, then ease of manufacture and system compatibility are improved, but the interface must be fully consumed on reentry to ensure safety

Engineering Contradiction:
Improveinterface standardizationVSAvoidreentry safety risk
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent designs the ferromagnetic capture interface as a disposable component that is fully consumed during atmospheric reentry. The interface is made from materials (ferromagnetic sheet, aluminum plating, organic markings) that vaporize completely upon reentry, eliminating any safety risk from debris while maintaining ease of manufacture through standardization.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and versatile capture, movement, and release of recovery objects, including spacecraft and satellites, by providing a standard interface that can be used with multiple capture technologies, ensuring safe operation and minimizing risks during atmospheric reentry.

Implementation Method 1

a matte ferromagnetic surface of flat disposition and geometric outline, configured to facilitate capture by the capture device

Methodology Applied
Scientific EffectFerromagnetism: Ferromagnetism

Implementation Method 2

applying one or more high contrast optical markings to a first side of the plated ferromagnetic surface

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11440685B2Robotic capture interface
Publication Date: 2022.09.13 ALTIUS SPACE MACHINES INC
  • US11440685B2 patent drawing
  • US11440685B2 patent drawing
  • US11440685B2 patent drawing

AI summary

A capture interface is provided. The capture interface is configured to be rigidly affixed to an external surface of a recovery object and captured by a capture device. The capture interface includes a matte ferromagnetic surface of flat disposition and geometric outline, configured to facilitate capture by the capture device. The ferromagnetic surface includes a capture interface identifier.