Robotic Cart Object Enrollment Using Simulated Sensor Data

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Solution Overview

Problem

Conventional techniques for robot object recognition and navigation in dynamic environments face challenges due to variations in object appearance, occlusion, and environmental changes, requiring extensive data collection and annotation, and are sensor-dependent, limiting adaptability and efficiency.

Innovation Solution

An environment-specific object recognition model is created using simulated sensor data from a 3D scanned environment, allowing robots to detect objects in context, and a 3D mesh is generated using consumer devices for mapping, enabling flexible and distributed mapping and localization without sensor dependency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional techniques are used for robot object recognition in dynamic environments, then robots can detect objects, but they require extensive data collection and annotation, and are sensor-dependent, limiting adaptability

Engineering Contradiction:
ImproveadaptabilityVSAvoiddata collection and annotation complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent creates virtual copies of the physical environment using 3D scanning and generates synthetic sensor data from these digital twins. This copying approach eliminates the need for extensive real-world data collection and annotation while maintaining environmental fidelity, directly resolving the contradiction between adaptability and data complexity

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces physical sensor-dependent recognition systems with a simulation-based recognition model trained on synthetic data. This substitution eliminates sensor dependency and reduces the need for extensive physical data collection, thereby improving adaptability while reducing system complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If robots navigate dynamic environments with object variations and occlusions, then they can recognize objects, but conventional methods require extensive data collection and are sensor-dependent

Engineering Contradiction:
Improveobject recognition accuracyVSAvoiddata collection requirement
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

By creating accurate virtual copies of the environment and objects, the system can generate unlimited synthetic training data that captures all possible object variations and occlusions without requiring corresponding real-world data collection, maintaining recognition accuracy while eliminating data complexity

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The system performs preliminary environment scanning and 3D modeling before robot navigation begins. This advance preparation creates a complete digital twin that pre-contains all object information, eliminating the need for extensive real-time data collection during operation

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If environment-specific object recognition models are created using simulated sensor data, then robots can detect objects in context with reduced sensor dependency, but this requires 3D scanning and simulation infrastructure

Engineering Contradiction:
Improvesensor independenceVSAvoidsimulation infrastructure requirement
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent substitutes physical sensor systems with a simulation-based recognition model that operates on synthetic data. This replacement achieves sensor independence while the simulation infrastructure, though complex, is a one-time setup that eliminates ongoing sensor dependency

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12591241B2Object enrollment in a robotic cart coordination system
Publication Date: 2026.03.31 ROBUST AI INC
  • US12591241B2 patent drawing
  • US12591241B2 patent drawing
  • US12591241B2 patent drawing

AI summary

One or more simulated capture paths through a physical environment may be determined for a robot based on an environment navigation model of the physical environment. A plurality of simulated object parameter values may be determined for an object type. Simulated sensor data for a plurality of simulated instances of the object type may be determined based on the one or more simulated capture paths, the environment navigation model, and the simulated object parameter values. An object recognition model to recognize an object corresponding with the object type based on the simulated sensor data.