Robotic Cart Packing With Optical Product Recognition

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Solution Overview

Problem

The existing shopping process in bricks-and-mortar establishments is inefficient due to manual product scanning and packaging, which slows down customer throughput and increases labor costs, as shoppers and clerks handle sequential steps of product placement, scanning, and packaging.

Innovation Solution

A robotic device mounted on a shopping cart uses optical subsystems, cameras, and a control unit to identify products, recognize their attributes, and arrange them according to user preferences, enabling real-time packaging and pricing before the checkout point, thus automating the sorting and packaging process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual product scanning and packaging is used at checkout, then product arrangement can be customized, but customer throughput slows down and labor costs increase

Engineering Contradiction:
Improveproduct arrangement customizationVSAvoidcustomer throughput
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The robotic device performs product scanning, identification, and arrangement in the shopping cart before the customer reaches the checkout point. This preliminary action eliminates the need for manual scanning and packaging at checkout, thereby maintaining customization while improving throughput and reducing labor costs

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system enables the shopping cart to serve itself by automatically identifying products, determining their attributes, and arranging them according to user preferences without requiring clerk intervention. The robotic device mounted on the cart performs these functions autonomously as the customer shops

Inventive Principle:
Principle #25Self-service

2Productivity

If robotic device arranges products in real-time, then packaging efficiency improves, but device complexity increases

Engineering Contradiction:
Improvepackaging efficiencyVSAvoidrobotic device complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The robotic device is designed to perform multiple functions: product identification, attribute determination, real-time arrangement, and packaging. By consolidating these functions into a single multi-functional device, the system achieves high packaging efficiency while managing complexity through integration rather than separate systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses an optical subsystem as an intermediary to capture images of products in the cart. These images are then processed to identify products and determine their attributes, enabling the robotic device to make arrangement decisions without direct human intervention and improving packaging efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If optical subsystem recognizes product placement in real-time, then arrangement accuracy improves, but measurement precision requirements increase

Engineering Contradiction:
Improvearrangement accuracyVSAvoidproduct placement detection precision
Core Design Contradiction:
Manufacturing precisionVSMeasurement precision

Solution Approach 1:

The optical subsystem creates visual copies (images) of products and their placements in the shopping cart. These image copies are then analyzed to determine product placement and make arrangement decisions, allowing the system to achieve high arrangement accuracy through image processing rather than requiring extremely precise direct measurement

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces time and labor costs by allowing for efficient, user-preferred product arrangement and packaging within the cart and vehicle, streamlining the shopping experience and reducing manual handling at checkout.

Implementation Method 1

recognizing in real-time a placement of the product in the shopping cart using an optical subsystem

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS20230081250A1Robotic product packing
Publication Date: 2023.03.16 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US20230081250A1 patent drawing
  • US20230081250A1 patent drawing
  • US20230081250A1 patent drawing

AI summary

Packing store items in a shopping cart using a robotic device can include determining packing preferences of a user. A product and at least one attribute of the product can be identified in response to the user placing the product in the shopping cart. In response to the user placing the product among other products in the shopping cart, the product and other products in the shopping cart can be arranged based on the packing preference and at least one attribute of each product. Packing of products can be initiated in response to detecting completion of shopping by the user.