Robotic Cleaner Docking Evacuation for Autonomous Bin Emptying

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Solution Overview

Problem

Autonomous cleaning robots face challenges in efficiently emptying their debris bins without human intervention, limiting their operational duration and coverage area.

Innovation Solution

A cleaning system comprising a portable vacuum, a robotic cleaner with a debris bin, and an evacuation station that allows for automated suction transfer from the vacuum motor to the bin, enabling the robotic cleaner to dock and empty its bin into the portable vacuum, which can then store the debris and charge the robot's battery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If the robotic cleaner uses a larger debris bin, then it can operate for longer periods, but it increases the device complexity and difficulty of evacuation

Engineering Contradiction:
Improveoperational durationVSAvoidevacuation system complexity
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The system separates the robotic cleaner's debris bin from the evacuation function by using a portable vacuum as an external evacuation device. The robotic cleaner maintains a compact bin while the portable vacuum handles debris removal, eliminating the need for complex built-in evacuation mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The portable vacuum acts as an intermediary device between the robotic cleaner and the final debris disposal location. It receives debris from the robotic cleaner via wireless transmission and transports it separately, simplifying the robotic cleaner's design while extending operational duration.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Extent of automation

If the robotic cleaner includes built-in evacuation mechanism, then it can empty its bin autonomously, but it increases the device complexity and energy consumption

Engineering Contradiction:
Improveautonomous bin emptyingVSAvoidevacuation mechanism complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The evacuation function is extracted from the robotic cleaner and transferred to a separate portable vacuum device. This allows the robotic cleaner to maintain autonomous operation while offloading the complex evacuation mechanism to an external device that can be easily emptied and maintained.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The portable vacuum serves multiple functions: it evacuates debris from the robotic cleaner, can be used as a standalone vacuum cleaner, and provides wireless transmission capability. This multi-functionality reduces the need for specialized complex mechanisms in the robotic cleaner.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Area of stationary object

If the robotic cleaner uses a larger debris bin, then it can cover larger areas, but it increases the weight and reduces mobility

Engineering Contradiction:
Improvecoverage areaVSAvoidrobotic cleaner weight
Core Design Contradiction:
Area of stationary objectVSWeight of moving object

Solution Approach 1:

The system transitions from a single-unit solution to a multi-unit wireless system. The robotic cleaner maintains a compact, lightweight design for optimal mobility, while the portable vacuum handles the debris storage and evacuation functions in a separate unit, allowing the robot to cover larger areas without weight penalties.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Productivity

If the robotic cleaner evacuates debris frequently, then it maintains cleaning efficiency, but it increases the loss of time due to navigation to evacuation station

Engineering Contradiction:
Improvecleaning efficiencyVSAvoidevacuation time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The portable vacuum enables the robotic cleaner to operate continuously without frequent returns to a fixed evacuation station. The wireless transmission capability allows the robot to evacuate debris on-demand while maintaining its cleaning route, minimizing interruptions and time loss.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the robotic cleaner to operate for longer periods without human interaction, cover larger areas by eliminating the need for a larger bin, and facilitates convenient debris evacuation and battery charging.

Implementation Method 1

a vacuum motor, a cleaning head, an evacuation port, and a bypass mechanism configured to direct suction from the vacuum motor

Methodology Applied
Scientific EffectSuction: Suction

Implementation Method 2

a linkage connecting the evacuation port assembly of the debris bin and the evacuation port of the portable vacuum

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Data Source

PatentUS8984708B2Evacuation station system
Publication Date: 2015.03.24 IROBOT CORP
  • US8984708B2 patent drawing
  • US8984708B2 patent drawing
  • US8984708B2 patent drawing

AI summary

A cleaning system includes a robotic cleaner and an evacuation station. The robotic cleaner can dock with the evacuation station to have debris evacuated by the evacuation station. The robotic cleaner includes a bin to store debris, and the bin includes a port door through which the debris can be evacuated into the evacuation station. The evacuation station includes a vacuum motor to evacuate the bin of the robotic cleaner.