Robotic Cleaner Evacuation Dock for Autonomous Bin Emptying

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Solution Overview

Problem

Autonomous coverage robots face challenges in efficiently emptying debris from their bins without human intervention, limiting their operational duration and coverage area.

Innovation Solution

A cleaning system comprising a robotic cleaner, an evacuation station, and a portable vacuum, where the robotic cleaner navigates to the evacuation station, docks, and uses a compliant evacuation connector to transfer debris to the portable vacuum, which provides suction for emptying the bin, allowing the robotic cleaner to operate continuously without human interaction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the robotic cleaner uses a larger debris bin to cover larger areas, then the coverage area increases, but the device complexity and size increase

Engineering Contradiction:
Improvecoverage areaVSAvoiddevice complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The system divides the debris storage function into two separate components: a compact bin on the robotic cleaner for active collection, and a larger portable vacuum for bulk storage. This segmentation allows the robot to maintain small size while achieving extended operational capacity through periodic emptying at the portable vacuum station.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The portable vacuum acts as an intermediary station between the robotic cleaner and final debris disposal. It receives debris from the robot via automated connector engagement, provides temporary bulk storage, and enables the robot to operate continuously without returning to human-operated emptying.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Duration of action of moving object

If the robotic cleaner operates continuously without human intervention, then the duration of action increases, but the bin fills up requiring human emptying

Engineering Contradiction:
Improveduration of actionVSAvoiddebris accumulation
Core Design Contradiction:
Duration of action of moving objectVSQuantity of substance

Solution Approach 1:

The automated emptying system enables continuous operation by eliminating the interruption caused by manual bin emptying. The robotic cleaner autonomously navigates to the portable vacuum, engages the connector, and transfers debris, allowing the cleaning process to resume immediately without human intervention.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The robotic cleaner performs self-emptying by autonomously navigating to the portable vacuum station and engaging the automated connector system. This self-service capability removes the need for human operators to manually empty the bin, enabling truly autonomous continuous operation.

Inventive Principle:
Principle #25Self-service

3Quantity of substance

If the robotic cleaner returns to base station to empty bin, then the bin is emptied, but the robot must travel back and forth reducing productivity

Engineering Contradiction:
Improvebin emptyingVSAvoidproductivity
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The emptying function is extracted from the main cleaning task and performed at a separate portable vacuum station. This allows the robotic cleaner to deposit debris quickly without the complexity of on-board processing or return trips to a fixed base station, maintaining cleaning productivity while enabling bin emptying.

Inventive Principle:
Principle #2Taking out (Extraction)

4Duration of action of moving object

If the robotic cleaner uses a larger bin, then the operational time increases, but the robot size and weight increase

Engineering Contradiction:
Improveoperational timeVSAvoidbin volume
Core Design Contradiction:
Duration of action of moving objectVSVolume of moving object

Solution Approach 1:

The system shifts from a single-dimension solution (larger on-board bin) to a multi-dimension solution where debris storage is distributed between a small robot bin and a larger portable vacuum station. This dimensional shift allows extended operational time without increasing the robot's volume or weight.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the robotic cleaner to empty its bin autonomously, extend its operational time, and cover larger areas without the need for a larger debris bin, as the portable vacuum efficiently collects and stores debris.

Implementation Method 1

the portable vacuum efficiently collects and stores debris

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentEP2661208B1Evacuation station system
Publication Date: 2014.10.08 IROBOT CORP
  • EP2661208B1 patent drawingFigure 1~2
  • EP2661208B1 patent drawingFigure 3A~3B
  • EP2661208B1 patent drawingFigure 3C

AI summary

A cleaning system includes a robotic cleaner and an evacuation station. The robotic cleaner can dock with the evacuation station to have debris evacuated by the evacuation station. The robotic cleaner includes a bin to store debris, and the bin includes a port door through which the debris can be evacuated into the evacuation station. The evacuation station includes a vacuum motor to evacuate the bin of the robotic cleaner.