Robotic Cleaner Evacuation Station for Automatic Bin Emptying

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Solution Overview

Problem

Autonomous cleaning robots face challenges in efficiently emptying their debris bins without human intervention, limiting their operational duration and coverage area.

Innovation Solution

A cleaning system comprising a portable vacuum, a robotic cleaner with a debris bin, and an evacuation station that allows for automatic bin emptying through a suction mechanism, where the robotic cleaner navigates to the evacuation station, docks, and the portable vacuum removes debris from the bin, enabling continuous operation without human interaction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If the robotic cleaner uses a larger debris bin capacity, then it can cover larger areas without frequent emptying, but it increases the device size and reduces mobility

Engineering Contradiction:
Improveoperational durationVSAvoidbin capacity
Core Design Contradiction:
Duration of action of moving objectVSVolume of moving object

Solution Approach 1:

The system divides the debris storage function into two separate components: a compact bin on the robotic cleaner for immediate collection, and a larger portable vacuum for bulk storage. This segmentation allows the robot to maintain small size while achieving extended operational duration through automated transfer to the portable vacuum.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The evacuation station acts as an intermediary system that automatically transfers debris from the robotic cleaner's bin to the portable vacuum. This intermediary mechanism enables the robot to operate continuously without manual intervention, effectively extending its operational duration without increasing its own bin capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the robotic cleaner has a larger bin capacity, then it requires less frequent emptying, but it increases the overall device complexity

Engineering Contradiction:
Improvecoverage areaVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system extracts the bulk storage function from the robotic cleaner itself and places it in a separate portable vacuum. This extraction allows the robot to maintain simple, compact design while achieving larger effective coverage area through the external storage system.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The robotic cleaner automatically navigates to the evacuation station and performs self-emptying of its bin. This self-service capability eliminates the need for manual intervention, maintaining high productivity without increasing device complexity, as the automation uses the robot's existing navigation and docking systems.

Inventive Principle:
Principle #25Self-service

3Extent of automation

If the robotic cleaner operates without human intervention, then it achieves higher automation, but it requires complex docking and evacuation mechanisms

Engineering Contradiction:
Improveautomatic bin emptyingVSAvoidevacuation mechanism
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The evacuation station serves multiple functions: it acts as a docking station for the robotic cleaner, a charging station, and a debris transfer station. This multi-functionality reduces the need for separate specialized mechanisms, achieving automatic bin emptying without proportionally increasing system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The evacuation station serves as an intermediary system that handles the complexity of the evacuation mechanism externally. The robotic cleaner only needs simple docking and port alignment capabilities, while the station manages the complex vacuum activation, port door operation, and debris transfer processes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the robotic cleaner to operate for longer periods by automatically emptying its bin, allowing it to cover larger areas without the need for a larger bin capacity, as the debris is efficiently transferred to a portable vacuum for storage.

Implementation Method 1

a portable vacuum including a vacuum motor... configured to mate with the robotic cleaner and provide suction to evacuate the bin

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS11641988B2Evacuation station system
Publication Date: 2023.05.09 IROBOT CORP
  • US11641988B2 patent drawing
  • US11641988B2 patent drawing
  • US11641988B2 patent drawing

AI summary

A cleaning system includes a robotic cleaner and an evacuation station. The robotic cleaner can dock with the evacuation station to have debris evacuated by the evacuation station. The robotic cleaner includes a bin to store debris, and the bin includes a port door through which the debris can be evacuated into the evacuation station. The evacuation station includes a vacuum motor to evacuate the bin of the robotic cleaner.