Robotic Cleaner Illuminator Optic for Uniform Light Distribution

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Solution Overview

Problem

Robotic vacuum cleaners lack effective illumination systems that provide uniform and consistent lighting for navigation and status indication, leading to potential navigation challenges and unclear status communication to users.

Innovation Solution

The robotic cleaner incorporates an illuminator assembly with a light guide configured to diffuse light, featuring a light diffusing material and a light emitting diode (LED) positioned to reflect light before incidence on the light receiving surface, ensuring a more uniform intensity and allowing for customizable patterns and colors to indicate the cleaner's status.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a light guide is used to diffuse light from LED sources, then the illumination coverage area is increased, but the uniformity of illumination intensity deteriorates

Engineering Contradiction:
Improveillumination coverage areaVSAvoidillumination uniformity
Core Design Contradiction:
Area of stationary objectVSIllumination intensity

Solution Approach 1:

The patent applies local quality by varying the optical properties at different locations within the light guide. Specifically, the light guide includes a light diffusing material with spatially varying diffusion characteristics - areas closer to the LED sources have different optical properties than areas farther away, allowing each region to contribute appropriately to achieving uniform overall illumination across the large coverage area.

Inventive Principle:
Principle #3Local quality

2Area of stationary object

If multiple LED light sources are used to illuminate a wide region, then the illumination coverage is improved, but the device complexity increases

Engineering Contradiction:
Improveillumination coverage areaVSAvoidillumination system complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent introduces a light guide as an intermediary component between the LED light sources and the target area. This single light guide structure replaces the need for multiple separate illumination systems, as it can distribute light from a small number of LEDs across a large coverage area through its diffusing properties, thereby reducing overall system complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Illumination intensity

If light is reflected before incidence on the light receiving surface, then the illumination uniformity is improved, but the device complexity increases

Engineering Contradiction:
Improveillumination uniformityVSAvoidoptical system complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent merges the light reflection function directly into the light guide structure itself. The light guide incorporates reflective surfaces and light diffusing material in an integrated design, eliminating the need for separate reflection components. This combination achieves improved illumination uniformity while minimizing additional device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a more uniform and consistent illumination for navigation and status indication, enhancing the robotic cleaner's ability to communicate its state to users through light patterns and colors, thereby improving user interaction and navigation efficiency.

Implementation Method 1

The illuminator optic includes a light diffusing material such that light received within the illuminator optic is diffused when traveling therethrough

Methodology Applied
Scientific EffectLight diffusion: Scattering

Implementation Method 2

light sources are disposed between the printed circuit board and the illuminator optic such that emitted light is reflected at least once before being incident on the light receiving surface

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentEP3877792B1Illuminator optic for robotic cleaner
Publication Date: 2024.06.19 SHARKNINJA OPERATING LLC
  • EP3877792B1 patent drawingFigure 1~2
  • EP3877792B1 patent drawingFigure 3~4
  • EP3877792B1 patent drawingFigure 5

AI summary

A robotic cleaner may include a body and an illuminator assembly. At least a portion of the illuminator assembly may be disposed within the body. The illuminator assembly may include an illuminator optic configured to emit light from an illumination surface and an illumination guide configured to direct light into the illuminator optic. The illumination guide may have a cavity. The cavity may include a reflecting surface and a directing surface, the reflecting surface being positioned opposite the directing surface.