Robotic Cleaner Vertical Suction Unit for Adaptive Surface Gap Control

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Solution Overview

Problem

Conventional robotic cleaners have reduced cleaning efficiency due to uniform cleaning methods applied across surfaces with varying conditions, failing to adapt suction force and structure to the specific state of the surface being cleaned.

Innovation Solution

A robotic cleaner with a movable suction unit that adjusts its position and structure in response to the surface conditions, using a support unit with rollers and a rotating brush to maintain a constant gap and improve foreign matter pickup efficiency, and a control frame to adjust height and movement range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the suction unit is positioned close to the cleaning surface, then foreign matter pickup efficiency is improved, but the inlet may contact the surface causing suction force loss

Engineering Contradiction:
Improveforeign matter pickup efficiencyVSAvoidsuction force stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The suction unit is designed to be movable relative to the cleaner body in the vertical direction, allowing it to dynamically adjust its position. The elastic unit member enables the suction unit to automatically adapt its height based on surface conditions, maintaining optimal clearance for different cleaning scenarios and preventing inlet contact with the surface.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The gap between the suction portion and the cleaning surface is controlled as a variable parameter rather than a fixed dimension. By adjusting this parameter based on surface conditions (through elastic deformation or active control), the system optimizes both pickup efficiency and suction force stability for different cleaning situations.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the suction unit maintains a fixed structure, then device complexity is reduced, but cleaning efficiency decreases on varied surfaces

Engineering Contradiction:
Improvecleaning efficiencyVSAvoidsuction unit structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The suction unit transitions from a fixed structure to a movable one, capable of vertical movement relative to the cleaner body. This dynamic capability allows the suction unit to adapt to varied surface conditions (carpets, hard floors, obstacles) while maintaining a relatively simple overall structure through the use of an elastic unit member.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cleaner is divided into separable components: the cleaner body and the movable suction unit. This segmentation allows the suction unit to operate independently with its own movement and adjustment mechanisms, improving cleaning efficiency on varied surfaces without significantly increasing overall device complexity.

Inventive Principle:
Principle #1Segmentation

3Productivity

If the inlet is positioned close to the surface, then foreign matter suction efficiency is improved, but the structure cannot adapt to different surface conditions

Engineering Contradiction:
Improveforeign matter suction efficiencyVSAvoidsurface condition adaptation
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The suction unit's vertical movement capability allows it to dynamically adjust its position relative to the cleaning surface based on detected surface conditions. The elastic unit member provides the mechanical basis for this adaptation, enabling the system to maintain optimal suction efficiency across carpets, hard floors, and uneven surfaces.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The clearance distance between the suction inlet and the cleaning surface is changed as an adaptive parameter rather than a fixed value. This parameter adjustment based on surface conditions enables the system to maintain high suction efficiency while adapting to various cleaning environments.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances foreign matter suction efficiency by adapting to surface conditions, maintaining a consistent gap and guiding foreign materials effectively into the suction portion, thereby improving overall cleaning performance.

Implementation Method 1

a movable suction unit which moves relative to the cleaner body in a vertical direction

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

an inlet, through which foreign matter on the cleaning surface is sucked

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS10716443B2Robot cleaner
Publication Date: 2020.07.21 SAMSUNG ELECTRONICS CO LTD
  • US10716443B2 patent drawing
  • US10716443B2 patent drawing
  • US10716443B2 patent drawing

AI summary

The robotic cleaner includes a cleaner body that is movable and a suction unit that is movable relative to the cleaner body in a vertical direction. The suction unit includes an inlet for sucking impurities from the surface to be cleaned, and at least one support unit for spacing the inlet and the surface to be cleaned. With the configuration, the foreign substance suction efficiency from the surface to be cleaned may be improved, and a constant gap between the suction portion and the surface to be cleaned may be maintained.