Robotic Organ Cut-Point Marking Using Force-Sensed Surface Alignment

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Solution Overview

Problem

Current surgical robot systems lack the ability to accurately and precisely mark cut points on organs during robot-assisted surgeries due to imprecision in human guidance and misalignment between preoperative 3D models and real-time surgical conditions, leading to potential inaccuracies in surgical trajectories.

Innovation Solution

A system and method that utilizes a 3D model registration, force sensor feedback, and robotic control to automatically mark cut points on organs by adjusting the surgical instrument's direction based on real-time reaction forces, ensuring precise alignment with the organ's surface norms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If human guidance is used to control surgical robots, then ease of operation is improved, but manufacturing precision deteriorates

Engineering Contradiction:
Improveease of operationVSAvoidsurgical precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The system employs force sensing feedback at the surgical instrument tip to detect contact with the organ surface and adjust the robot's movement accordingly. This closed-loop feedback mechanism enables the robot to automatically correct positioning errors and adapt to organ deformation, resolving the contradiction between ease of operation and surgical precision

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces manual mechanical control with an automated robot system that uses sensor feedback and computational algorithms to guide the surgical instrument. This substitution eliminates human imprecision while maintaining operational simplicity through automated decision-making

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If preoperative 3D models are used for surgical planning, then manufacturing precision is improved, but reliability deteriorates due to misalignment with real-time surgical conditions

Engineering Contradiction:
Improvetrajectory accuracyVSAvoidregistration accuracy
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The system performs preliminary registration of the 3D model with the actual organ using landmark-based registration before the surgical procedure. This preliminary alignment establishes an initial coordinate transformation that can be refined during surgery, ensuring both planning accuracy and real-time reliability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Force sensors provide real-time feedback on the surgical instrument's contact forces, enabling continuous verification and adjustment of the registered trajectory. This feedback loop detects deviations caused by organ deformation or registration errors and automatically corrects them, maintaining reliability throughout the procedure

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances surgical precision by leveraging robotic accuracy to correct for organ deformation and registration errors, enabling precise marking of cut points along planned surgical trajectories.

Implementation Method 1

A surgical instrument having a tip with a force sensor attached thereto is controlled to mark at least some of the mapped cut points on the organ along a marking direction determined based on a reaction force sensed by the force sensor when the tip touches a mapped cut point

Methodology Applied
Scientific EffectForce sensing: Force

Data Source

PatentUS12496142B2System and method for automated surgical position marking in robot-assisted surgery
Publication Date: 2025.12.16 EDDA TECHNOLOGY INC
  • US12496142B2 patent drawing
  • US12496142B2 patent drawing
  • US12496142B2 patent drawing

AI summary

The present teaching relates to surgical position marking. A 3D model for an organ includes cut points forming a surgical trajectory. Each cut point has a 3D coordinate and a surface norm in the model space. When projected into a workspace, a mapped cut point is created with a mapped 3D coordinate and a mapped surface norm in the workspace. With a surgical instrument with a tip and a force sensor attached thereto, some mapped cut points are marked along a direction determined based on a reaction force sensed by the force sensor when the tip touches the cut point.