Robotic End-Effector Motion Transfer for Precise Surgical Control

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Solution Overview

Problem

Existing robotic instruments for minimal invasive surgery lack the ability to provide precise and versatile motion control for end-effector assemblies, limiting their effectiveness in realistic surgical environments.

Innovation Solution

A robotic instrument system with elongated elements and motion transfer mechanisms, including gears and cables, that allow independent rotation and adjustment of working members, enabling precise control of end-effector assemblies through a drive assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional robotic instruments are used for minimal invasive surgery, then the surgical procedure can be performed, but the motion control precision and versatility for end-effector assemblies is insufficient

Engineering Contradiction:
Improvemotion control precisionVSAvoidmotion control versatility
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The robotic instrument is divided into multiple independent elongated elements (first elongated element for actuation, second elongated element for roll adjustment) that can be controlled independently. Each element has its own drive mechanism and motion transfer system, allowing separate control of different end-effector motions without interference between control functions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first elongated element is nested within the second tube (second elongated element), creating a compact hierarchical structure. This nesting allows multiple functional elements to occupy the same spatial envelope, enabling versatile motion control while maintaining a compact instrument profile suitable for minimal invasive surgery.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If multiple elongated elements are used to provide independent motion control, then the versatility of end-effector control is improved, but the device complexity increases

Engineering Contradiction:
Improveend-effector motion controlVSAvoidrobotic instrument structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The first elongated element is nested within the second tube (second elongated element), creating a compact hierarchical structure. This nesting allows multiple functional elements to occupy the same spatial envelope, enabling versatile motion control while maintaining a compact instrument profile suitable for minimal invasive surgery.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The motion transfer mechanisms use standardized gear and cable assemblies that can transfer different types of motions (actuation, roll adjustment) through similar mechanical principles. This universality allows the system to handle multiple control functions with comparable structural approaches, reducing overall system complexity despite increased functionality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If motion transfer mechanisms with gears are used, then the precision of motion control is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improvemotion transfer precisionVSAvoidmanufacturing complexity
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

Cables are introduced as intermediary elements that connect the drive assemblies to the motion transfer mechanisms. These cables transmit forces and motions through flexible connections, allowing the rigid gear mechanisms to be positioned optimally for precision while simplifying the coupling between distant components and reducing manufacturing alignment requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Adaptability or versatility

If independent rotation of elongated elements is enabled, then the range of motions for end-effector assembly is expanded, but the control system complexity increases

Engineering Contradiction:
Improverange of motionsVSAvoidcontrol system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control system is segmented into independent control channels for each elongated element. The first drive assembly controls the first elongated element for primary actuation, while the second drive assembly controls the second elongated element for roll adjustment. This segmentation allows each control channel to be optimized independently, managing overall control complexity through modular organization.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides enhanced precision and versatility in controlling end-effector assemblies, allowing for a wider range of motions and improved surgical performance in minimal invasive surgery.

Implementation Method 1

The first motion transfer mechanism of the first elongated element may include a plurality of teeth. The plurality of teeth of the first elongated element may be configured to mate with a first plurality of teeth of the end-effector assembly.

Methodology Applied
Scientific EffectGear mechanism: Gear

Implementation Method 2

The flexible portion of the first elongated element may laser cut to increase flexibility.

Methodology Applied
Scientific EffectLaser cutting: Laser Ablation

Implementation Method 3

The second end of the first elongated element is configured to engage a drive assembly. The second motion transfer mechanism is configured to transfer a first motion of the drive assembly to the rotational motion of the first elongated element.

Methodology Applied
Scientific EffectMechanical coupling: Mechanical Force

Data Source

PatentUS12441010B2Apparatus and method for controlling an end-effector assembly
Publication Date: 2025.10.14 CONAVI MEDICAL CORP
  • US12441010B2 patent drawing
  • US12441010B2 patent drawing
  • US12441010B2 patent drawing

AI summary

An apparatus for controlling an end-effector assembly is provided. The apparatus includes a elongated element configured to engage the end-effector assembly and a drive assembly. A first motion transfer mechanism is disposed at an end of the elongated element. The first motion transfer mechanism is configured to transfer a rotational motion of the elongated element to a motion of the end-effector assembly. A second motion transfer mechanism is disposed at the second end of the elongated element. The second motion transfer mechanism is configured to transfer a motion of the drive assembly to the rotational motion of the elongated element.