Robotic Labeling System with Dynamic Orientation Detection
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Manual package labeling is labor-intensive, prone to human error, and inconsistent, and existing automated systems are limited in accommodating different package sizes and orientations.
Innovation Solution
A robotic labeling system that includes a package locating and identification system, along with multiple label printers and applicators, which dynamically determines the orientation and position of packages to apply shipping and customer-specific labels on various sides, using intelligent control algorithms to ensure efficient and accurate labeling.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Extent of automation
If manual labeling process is used, then flexibility in handling different packages is maintained, but labor costs are high and human error increases
Solution Approach 1:
The labeling system is divided into separate functional modules: a scanning device for package identification, a controller for processing orientation data, and a label applicator for label application. This segmentation allows each component to perform its specific function efficiently while reducing overall system complexity through modular design.
Solution Approach 2:
The system automatically identifies package orientation using the scanning device and controller, then self-adjusts the label application process without human intervention. The controller processes scan data to determine orientation and automatically positions the label applicator accordingly, enabling the system to serve itself in making labeling decisions.
2Adaptability or versatility
If conventional single-axis labeling system is used, then system simplicity is maintained, but adaptability to different package orientations is limited
Solution Approach 1:
The label applicator is designed with dynamic positioning capability that adjusts based on detected package orientation. The system transitions from a fixed single-axis configuration to a dynamic multi-axis configuration that can adapt to packages in any orientation, allowing the applicator to reach different sides of packages as needed.
Solution Approach 2:
The labeling system is designed to handle multiple package orientations and sizes using the same hardware configuration. The scanning device can identify various orientations, and the label applicator can apply labels to any side of the package, making the system universal rather than requiring orientation-specific equipment.
3Productivity
If automated labeling system with fixed orientation requirement is used, then labeling consistency is improved, but productivity decreases due to repositioning requirements
Solution Approach 1:
The scanning device performs preliminary identification of package orientation before the label applicator operates. By detecting and recording the orientation in advance, the system can pre-calculate the appropriate label position and prepare the applicator accordingly, eliminating the need for package repositioning and maintaining both speed and precision.
Solution Approach 2:
The system uses feedback from the scanning device to continuously monitor package orientation and adjust label application parameters in real-time. The controller receives orientation data, processes it to determine optimal label placement, and feeds this information back to the label applicator to ensure consistent placement regardless of package orientation or position.
Data Source
AI summary
A robotic labeling system includes a package locating system and a package identification system identifying a package orientation. The robotic labeling system includes a label application system having first and second label printers and first and second label applicators. The label printers are both capable of printing a shipping label and a customer specific label. The first label applicator applies a first label (either the shipping label or the customer specific label) to a first side of the package while the second label applicator applies a second label (other of the shipping label or the customer specific label) to a second side of the package different than the first side. The printing and application of the labels is based on the orientation of the package.