Robotic Link Contact Detection With a Sensorized Rigid Shell

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Solution Overview

Problem

Unintended contact or collisions between robotic medical systems and external objects can adversely impact the system and external objects, necessitating the detection of such collisions.

Innovation Solution

Incorporating a rigid shell with sensors, such as beam flexures and force sensors, between the manipulatable link of a robotic arm to detect contact with external objects, measuring force, torque, and direction of contact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If robotic arms are placed into poses to achieve desired medical tool positioning, then the medical procedure precision is improved, but the risk of unintended contact with external objects increases

Engineering Contradiction:
Improvemedical tool positioning precisionVSAvoidunintended contact with external objects
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary action by equipping robotic arm links with contact sensors before the robotic arm is placed into poses that could potentially contact external objects. The sensors are pre-installed on the robotic arm links, and the system is configured to detect contact forces before they can cause harm. This allows the system to proactively monitor for collisions and trigger safety responses before unintended contact adversely impacts the medical procedure or external objects.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback by using contact sensors on robotic arm links to continuously monitor for contact with external objects. When a contact force is detected by the sensors, the system receives feedback about the collision and can immediately respond by adjusting the robotic arm's pose or stopping movement. This closed-loop feedback mechanism allows the system to maintain precision while actively preventing harmful contacts by responding to real-time sensor data.

Inventive Principle:
Principle #23Feedback

2Reliability

If contact sensors are added to robotic arm links, then the ability to detect collisions is improved, but the device complexity increases

Engineering Contradiction:
Improvecollision detection capabilityVSAvoidsensor integration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by placing contact sensors specifically at locations on the robotic arm links where contact with external objects is most likely to occur. Rather than uniformly distributing sensors throughout the entire robotic arm, the system strategically positions sensors on links that are most prone to collision during medical procedures. This localized approach provides effective collision detection while minimizing the overall number of sensors and reducing system complexity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent implements universality by designing the contact sensor system to serve multiple functions simultaneously. The same sensors that detect contact forces are also used to determine the direction of contact, identify which specific link made contact, and trigger appropriate safety responses. This multi-functional use of the sensor system maximizes the value of each sensor component and reduces the need for additional specialized sensors, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the ability to detect and respond to collisions, improving the safety and precision of robotic medical procedures by providing real-time feedback on contact and force.

Implementation Method 1

the at least one of the one or more sensors can comprise a beam flexure

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

the one or more sensors are further configured to measure a magnitude of a force resulting from the contact between the rigid shell and the external object

Methodology Applied
Scientific EffectForce sensing: Force

Data Source

PatentUS20250282057A1Systems and methods for detecting contact between a link and an external object
Publication Date: 2025.09.11 AURIS HEALTH INC
  • US20250282057A1 patent drawing
  • US20250282057A1 patent drawing
  • US20250282057A1 patent drawing

AI summary

Systems and methods for detecting contact between a link and an external object are provided. In one aspect, there is provided a robotic system, including a manipulatable link, a rigid shell configured to overlay the manipulatable link, and one or more sensors positioned between the rigid shell and the manipulatable link. The one or more sensors are configured to detect contact between the rigid shell and an external object.