Removable Battery Module Layout for Longer Robotic Mower Runtime

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Solution Overview

Problem

Conventional robotic lawn mowers have fixed batteries that cannot be easily removed or replaced by users, limiting their runtime and requiring users to recharge them, which restricts their operational flexibility.

Innovation Solution

A robotic lawn mower with a scalable power system that includes multiple removable and rechargeable battery modules, allowing users to add or remove modules to vary the total energy capacity and extend the operational duration without the need for tools.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the battery is fixed to the chassis, then the structural stability is improved, but the ease of operation deteriorates because users cannot easily remove or replace the battery

Engineering Contradiction:
Improvestructural stabilityVSAvoidease of battery removal
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The battery system is segmented into a fixed battery assembly and a removable battery module. The fixed battery assembly remains attached to the chassis for structural stability, while the removable battery module can be easily detached and reattached by users to extend runtime or replace depleted batteries.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The battery configuration transitions from a static fixed battery to a dynamic system where a removable battery module can be added or removed based on operational needs. This allows the system to adapt between a compact configuration and an extended runtime configuration.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If the battery has fixed runtime, then the device complexity is reduced, but the adaptability deteriorates because the mower cannot handle different lawn sizes

Engineering Contradiction:
Improvedevice complexityVSAvoidadaptability to different lawn sizes
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The removable battery module serves multiple functions: it can be used to extend runtime when attached to the mower, removed for recharging separately, or attached to other outdoor power equipment. This universal component allows the system to adapt to various operational requirements and equipment types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system dynamically adjusts its power capacity by adding or removing the battery module based on lawn size and operational requirements, transforming a fixed-runtime system into an adaptable one without complicating the overall device architecture.

Inventive Principle:
Principle #15Dynamics

3Reliability

If the battery is fixed and requires tools for removal, then the reliability is improved, but the ease of repair deteriorates because users cannot easily replace the battery

Engineering Contradiction:
ImprovereliabilityVSAvoidease of battery replacement
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The battery system is divided into a permanent fixed battery assembly that maintains reliable electrical connections to the chassis, and a separate removable battery module that users can easily swap without tools. The segmentation allows the critical connection points to remain fixed while the user interface becomes tool-free.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A receptacle structure acts as an intermediary between the fixed battery assembly and the removable battery module. This receptacle provides stable, tool-free engagement and disengagement mechanisms that maintain reliable electrical connections during normal operation while enabling easy user replacement when needed.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The scalable power system allows users to manage the energy capacity according to their needs, extending the operational duration of the robotic lawn mower and providing flexibility in handling different lawn sizes, while also enabling the use of battery modules with other outdoor power equipment.

Implementation Method 1

The power system includes multiple removable rechargeable battery modules

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Implementation Method 2

each receptacle configured to receive one of the battery modules... an electric motor electrically coupled to the receptacle to receive electricity

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS12292736B2Robotic lawn mower including removable rechargeable battery module
Publication Date: 2025.05.06 BRIGGS & STRATTON CORP
  • US12292736B2 patent drawing
  • US12292736B2 patent drawing
  • US12292736B2 patent drawing

AI summary

An outdoor power equipment system includes a removable rechargeable battery module, a robotic lawn mower, and a portable power equipment. The robotic lawn mower includes a receptacle configured to receive the battery module, and an electric motor electrically coupled to the receptacle to receive electricity to drive at least one of a wheel and a cutting implement. The portable power equipment includes a receptacle configured to receive the battery module, and at least one of an electric motor, a light source, and an amplification circuit coupled to the receptacle to receive electricity.