Robotic Mower Docking Path Using Crossing Loop Guidance

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Solution Overview

Problem

Existing robotic mower docking systems face challenges in accurately aligning the charging contacts with the docking station, leading to potential inefficiencies and increased complexity with separate loop wires and unique codes.

Innovation Solution

A method and system where the robotic mower uses a control unit and sensors to follow a boundary wire, then a charging station loop, and adjust its path to align with the docking station, reducing the need for multiple loop wires and simplifying the docking process by using predetermined distances and angles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the robotic mower uses multiple separate loop wires and unique codes for docking, then the docking accuracy can be improved, but the device complexity and component costs increase

Engineering Contradiction:
Improvedocking accuracyVSAvoidnumber of loop wires and unique codes
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple separate loop wires into a single integrated loop wire structure. The charging station loop wire serves multiple functions: it guides the robotic mower to the charging station, provides docking alignment information, and eliminates the need for separate boundary wires in the charging area. This merging reduces component count and simplifies the system while maintaining docking accuracy through the use of a single, well-designed loop structure.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The charging station loop wire performs multiple functions simultaneously: it acts as a boundary definition, a guidance path for the robotic mower, and a docking alignment reference. By making the loop wire universal and multi-functional, the patent eliminates the need for separate boundary wires and multiple guiding wires, thereby reducing device complexity while maintaining or improving docking accuracy through integrated design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If the robotic mower follows a complex path with multiple wires to reach the charging station, then the docking reliability can be improved, but the ease of operation and installation deteriorate

Engineering Contradiction:
Improvedocking reliabilityVSAvoidease of installation and operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent merges the boundary wire and charging station guidance wire into a single charging station loop wire structure. This simplifies installation as only one loop wire needs to be installed around the charging station instead of multiple separate wires. The simplified structure maintains docking reliability by providing clear, unambiguous guidance signals to the robotic mower throughout the docking process.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent extracts and eliminates the separate boundary wire from the charging station area, keeping the boundary wire only where needed for lawn boundary definition. By removing the redundant boundary wire segment in the charging area and integrating its function into the charging station loop wire, the system becomes easier to install and operate while maintaining docking reliability through the loop wire's continued presence and function.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If the robotic mower uses a simple docking method, then the ease of operation is improved, but the manufacturing precision and alignment accuracy worsen

Engineering Contradiction:
Improvesimplicity of docking methodVSAvoidalignment accuracy of charging contacts
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The robotic mower uses sensors to detect the charging station loop wire and receives feedback about its position relative to the loop. Based on this feedback, the mower adjusts its path and orientation to achieve precise alignment with the charging contacts. This feedback mechanism allows the system to maintain high alignment accuracy while using a relatively simple single-loop-wire docking method, avoiding the need for complex mechanical alignment systems.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces complex mechanical alignment systems with sensor-based detection and control. Instead of relying on precise mechanical positioning of multiple wires and physical guides, the system uses sensors to detect the loop wire position and electronically controls the mower's movement and orientation. This substitution maintains high alignment precision while simplifying the overall docking method and reducing mechanical complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables a reliable and simple docking process, reducing component costs and complexity by minimizing the number of loop wires and unique codes required, while ensuring precise alignment with the charging contacts.

Implementation Method 1

a sensor for detecting a charging station loop and for detecting a crossing between the charging station loop and the boundary wire loop

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP3599812B1System and method docking robotic mower
Publication Date: 2024.07.31 GLOBE (JIANGSU) CO LTD
  • EP3599812B1 patent drawingFigure 1~2b
  • EP3599812B1 patent drawingFigure 3~4
  • EP3599812B1 patent drawingFigure 5a~5g

AI summary

The present invention provides a method and a system for docking a robotic mower (2) with a charging station (11), the system comprises, a boundary wire (4) and a charging station loop (10) wherein the boundary wire (4) makes a loop (4a) in the charging station (11) that is narrower than and crosses the charging station loop (10). A return signal is received from a control unit (22) commanding the robotic mower (2) to return to the charging station (11). In response thereto, the robotic mower (2) is controlled to follow the boundary wire (4) until the charging station loop (10) is detected. The robotic mower (2) then follows the charging station loop (2) until a crossing between the charging station loop (10) and the boundary wire loop (4a) is detected. Thereafter, the robotic mower (2) is controlled to follow the charging station loop (10) a first distance, and then continue to drive the robotic mower (2) in a direction straight forward for a second distance. When the robotic mower (2) has moved the second distance it is turned a predefined angle towards the charging station (11) and controlled to follow the boundary wire loop (4a) until a charging position is reached.