Robotic Lawn Mower Edge Cutting With Arcuate Boundary Turns

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Solution Overview

Problem

Robotic lawn mowers struggle to efficiently cut grass close to objects and borders due to their design, which often results in uncut grass near obstacles, requiring manual intervention with tools like grass trimmers.

Innovation Solution

A robotic lawn mower equipped with a control unit and a rotatable grass cutting disc that performs arcuate movements to navigate boundaries, allowing efficient edge cutting by positioning the cutting disc parallel to the boundary for systematic mowing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the cutting unit is arranged at the underside of the lawn mower body, then the mower can cut grass systematically in straight lines, but the mower body and wheels hinder the cutting unit from reaching grass close to objects and borders

Engineering Contradiction:
Improvesystematic mowing efficiencyVSAvoidability to cut close to objects and borders
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The cutting unit is made rotatable about a vertical axis, allowing it to dynamically change its orientation and position relative to the mower body. This enables the cutting unit to adapt its configuration to reach grass close to objects and borders while maintaining systematic mowing capability in open areas.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cutting unit is separated from the main mower body through a rotatable connection, allowing independent movement and positioning. This segmentation enables the cutting unit to be positioned optimally for different cutting scenarios - either integrated with the body for systematic mowing or separated for edge cutting near obstacles.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the cutting unit is positioned to reach close to borders, then edge cutting capability is improved, but the mower can no longer maintain systematic straight-line mowing patterns

Engineering Contradiction:
Improveedge cutting capabilityVSAvoidsystematic mowing efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The rotatable connection allows the cutting unit to dynamically adjust its position - rotating to an extended position for edge cutting near borders, and rotating to an integrated position for systematic straight-line mowing. This dynamic adaptability resolves the contradiction by allowing the system to optimize for different operational modes as needed.

Inventive Principle:
Principle #15Dynamics

3Reliability

If a separate manual grass trimmer is used to cut grass near obstacles, then cutting completeness is improved, but the overall operation time and complexity increase

Engineering Contradiction:
Improvecutting completenessVSAvoidoperation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The edge cutting function is merged with the main mower body through the rotatable cutting unit. The same mower that performs systematic cutting now also performs edge cutting by rotating its cutting unit, eliminating the need for a separate manual grass trimmer and reducing total operation time.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The robotic mower performs edge cutting autonomously using its own rotatable cutting unit, without requiring manual intervention with separate tools. The system serves itself by integrating multiple functions into a single automated device, reducing both time and operational complexity.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20250311665A1Robotic lawn mower with enhanced cutting properties
Publication Date: 2025.10.09 HUSQVARNA AB
  • US20250311665A1 patent drawing
  • US20250311665A1 patent drawing
  • US20250311665A1 patent drawing

AI summary

A robotic lawn mower includes a control unit and a first end portion is facing a forward travelling direction and having a longitudinal mower extension extending between the end portions. When the robotic lawn mower, during grass cutting in a cutting lane having a main lane extension, is approaching a boundary with a main boundary extension, the control unit controls the robotic lawn mower such that the second end portion performs a first arcuate movement in a first arcuate direction along a first cutting arc having a first angular span such that the mower extension is positioned mainly parallel to the boundary extension. The control unit controls the robotic lawn mower to move a cutting lane change distance mainly parallel to the boundary extension in the forward travelling direction to an adjacent further cutting lane having a further main lane extension, and controls the robotic lawn mower such that the second end portion performs a second arcuate movement in a second arcuate direction, opposite the first arcuate direction, along a second cutting arc having a second angular span such that the longitudinal extension is positioned mainly parallel to the further main lane extension.