Robot-Assisted Osteochondral Grafting With Virtual Plug Matching

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Solution Overview

Problem

Osteochondral transplantation is a time-consuming and imprecise process, often requiring careful planning and execution to achieve satisfactory graft integration, with existing freehand techniques facing challenges in achieving optimal graft coverage and stability, particularly in osteochondral autograft transplantation (OAT) and osteochondral allograft (OCA) procedures.

Innovation Solution

A robot-assisted surgical system that utilizes computer-aided surgical navigation to plan, harvest, and implant osteochondral plugs, employing digital data processing to generate virtual plugs that conform to the recipient site, ensuring precise alignment and implantation through robotic control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If freehand technique is used for osteochondral transplantation, then surgical simplicity is maintained, but graft placement precision and integration quality deteriorate

Engineering Contradiction:
Improvegraft placement precisionVSAvoidsurgical system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

A robotic mediator system is introduced between the surgeon and the graft implantation process. The robot receives high-level commands from the surgeon and automatically executes precise graft placement, acting as an intermediary that amplifies surgical precision without requiring the surgeon to directly control the implantation tool. This resolves the contradiction by maintaining surgical simplicity at the operator level while achieving high precision through robotic automation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The freehand mechanical control system is replaced with a robotically-controlled actuation system. Instead of manual manipulation of grafts and implantation tools, the system uses robotic actuators with precision control to perform the mechanical tasks of graft placement. This substitution maintains the surgeon's overall control while eliminating the imprecision inherent in freehand manipulation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If detailed digital planning and virtual plug generation are implemented, then graft selection accuracy improves, but preoperative time and computational complexity increase

Engineering Contradiction:
Improverecipient site measurement precisionVSAvoidpreoperative time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs preliminary digital modeling and virtual plug generation during the preoperative phase, creating a complete digital twin of the patient's anatomy and defect before surgery. This preliminary action allows for precise measurement and planning to be completed beforehand, reducing intraoperative time. The virtual planning is executed efficiently using automated algorithms that process medical images and generate optimal graft selections without requiring time-consuming manual measurements during the surgical procedure.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If virtual plug generation with conformal matching is implemented, then graft integration quality improves, but processing computational load and system complexity increase

Engineering Contradiction:
Improvegraft integration reliabilityVSAvoidcomputational system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system transforms complex geometric matching problems into parameter optimization problems. Instead of performing computationally intensive conformal matching algorithms in real-time, the system pre-computes and stores key geometric parameters of the defect and donor sites, then uses these parameters to quickly identify and select optimal graft matches during surgery. This parameter transformation maintains high reliability of integration matching while significantly reducing computational complexity during the actual surgical workflow.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250339216A1Robot-assisted osteochondral arthroplasty
Publication Date: 2025.11.06 SMITH & NEPHEW INC
  • US20250339216A1 patent drawing
  • US20250339216A1 patent drawing
  • US20250339216A1 patent drawing

AI summary

A system for performing an osteochondral grafting procedure includes one or more processing devices configured to execute instructions to cause the one or more processing devices to obtain first digital data of an anatomical site of a patient, the anatomical site including a recipient site for an osteochondral graft, the recipient site including an osteochondral defect, determine, based on the first digital data, first characteristics of the recipient site, obtain second digital data of a donor site, determine, based on the second digital data, second characteristics of the donor site, and generate, based on the first and second characteristics, a virtual plug corresponding to the osteochondral graft. The virtual plug is configured to conform to the recipient site, and generating the virtual plug includes at least one of storing data defining the virtual plug and providing, on a display, visual guidance based on the virtual plug.