Robotic Pharmacy System Handling Liquid Medications

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Solution Overview

Problem

Current prescription filling systems are limited in their ability to handle liquid, reconstituted, and semi-solid medications, and require a pharmacist's physical presence for inspection and verification, restricting unattended operation and accessibility, especially for remote or underserved areas.

Innovation Solution

A robotic prescription filling and dispensing system that can handle various medication forms, including liquids and semi-solids, captures process data and images for remote pharmacist verification, and operates unattended, using bar code verification, electronic balances, and image capture to ensure accuracy and compliance with regulatory standards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a robotic prescription filling device is used, then productivity is improved by automated filling, but device complexity increases due to the need to handle multiple medication forms

Engineering Contradiction:
Improveprescription filling speedVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The robotic system is designed with universal capabilities to handle multiple medication forms (solids, liquids, semi-solids) through a single integrated platform. The robotic manipulator can adapt its end effector to different medication types, and the system includes universal components such as a multi-position dispensing station and integrated labeling system that work across all medication forms, thereby achieving multi-functionality without proportionally increasing complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If unattended operation is implemented, then ease of operation is improved for remote patients, but reliability decreases due to lack of pharmacist supervision

Engineering Contradiction:
ImproveaccessibilityVSAvoidverification accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system introduces an intermediary verification layer where a remote pharmacist observes the automated robotic filling process through video feed and digital displays. The pharmacist receives real-time feeds showing the robotic manipulator handling medications, counting pills, measuring liquids, and applying labels. This intermediary observation allows the pharmacist to verify accuracy without physical presence, maintaining reliability while enabling unattended operation for patient accessibility

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If remote pharmacist verification is used, then ease of operation is improved for patients in remote areas, but loss of time increases due to verification delays

Engineering Contradiction:
Improveremote accessibilityVSAvoidverification time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The system maintains continuous operation through automated robotic filling that proceeds without interruption once initiated. The robotic manipulator continuously performs tasks such as dispensing medications, counting pills, measuring liquids, and applying labels in a seamless sequence. The remote pharmacist verifies these continuous actions through real-time video feeds, allowing the filling process to continue without idle waiting time, thus minimizing time loss while maintaining remote accessibility

Inventive Principle:
Principle #20Continuity of useful action

4Adaptability or versatility

If the robotic system handles all medication forms, then adaptability is improved, but device complexity increases due to specialized handling requirements

Engineering Contradiction:
Improvemedication type capabilityVSAvoidhandling mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The robotic system employs dynamic adaptability through a programmable robotic manipulator with interchangeable end effectors. The manipulator can be dynamically reconfigured to handle different medication forms by changing its grip mechanism, positioning accuracy, and dispensing method. The system includes dynamic adjustment capabilities for handling solids (pill counting), liquids (volume measurement), and semi-solids (tube dispensing) through software-controlled parameter adjustments rather than fixed mechanical designs, thereby achieving versatility without proportional complexity increase

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20240257935A1Robotic prescription filling system
Publication Date: 2024.08.01 CAREFUSION 303 INC
  • US20240257935A1 patent drawing
  • US20240257935A1 patent drawing
  • US20240257935A1 patent drawing

AI summary

Unattended robotic pharmacy systems are provided that include an enclosure defining a controlled access space and a prescription filling unit disposed within the controlled access space, the prescription filling unit configured to package and label a patient prescription of medication obtained from medication storage within the prescription filling unit. A finished prescription unit is disposed within the controlled access space and coupled to the prescription filling unit, the finished prescription unit configured to store the packaged and labeled patient prescription obtained from the prescription filling unit. An interface kiosk is coupled to the enclosure and disposed adjacent the finished prescription unit, the interface kiosk configured to receive input from a user and to dispense a finished prescription obtained from the finished prescription unit to the user.