Computing Rack and Sled Layout for Robotic Data Center Servicing

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Solution Overview

Problem

Conventional data centers face challenges in managing and servicing large volumes of physical resources, including installation, replacement, and maintenance, as well as heat management, due to the complexity and size of their infrastructure.

Innovation Solution

The implementation of robotically serviceable computing racks and sleds that allow for automated installation, removal, and maintenance of physical resources, featuring enhanced thermal performance, optical networking, and integrated power sources, enabling efficient pooling and reallocation of resources based on usage patterns.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional manual methods are used for managing physical resources in data centers, then installation and maintenance can be performed with simple equipment, but the time and labor required for managing large volumes of resources increases significantly

Engineering Contradiction:
Improveresource management efficiencyVSAvoidtime for installation and maintenance
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system enables automated self-service through robotic manipulation. The robot autonomously performs installation, removal, and maintenance of sleds without human intervention. The rack and sled designs incorporate features like alignment guides, engagement mechanisms, and standardized interfaces that allow the robot to service the system independently, dramatically improving productivity while reducing time loss.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Manual mechanical operations are replaced with an automated robotic system. The robot uses mechanical arms with grippers to manipulate sleds, replacing human hands. The system substitutes human-operated mechanical processes with robot-controlled mechanical processes, enabling faster and more consistent resource management operations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Quantity of substance

If more physical resources are added to increase computing capacity, then processing power and storage increase, but heat generation and cooling requirements increase proportionally

Engineering Contradiction:
Improvenumber of physical resourcesVSAvoidheat generation
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The system segments physical resources into modular sleds that can be independently managed. Each sled contains specific computing components and generates localized heat. This segmentation allows for targeted cooling strategies and efficient heat management, as each module can be cooled independently rather than requiring cooling of the entire system, enabling scaling of resource quantity without proportional heat management challenges.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The rack design incorporates localized cooling features and thermal management zones. Different regions of the rack can be cooled with different intensities based on the heat generation of specific sleds. High-density computing sleds receive more aggressive cooling, while low-power sleds receive minimal cooling, optimizing thermal management efficiency as resource quantity increases.

Inventive Principle:
Principle #3Local quality

3Ease of repair

If manual servicing methods are used, then equipment complexity remains low, but the difficulty and time required for maintenance and replacement of physical resources increases

Engineering Contradiction:
Improveease of maintenance and replacementVSAvoidsystem complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The system employs universal, standardized interfaces and mechanisms across all sleds and racks. Each sled uses the same attachment points, alignment features, and engagement mechanisms. This universality simplifies maintenance and replacement procedures, as the robot uses the same operations for all sled types, reducing the complexity of programming and execution despite the increased number of components being serviced.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system maintains simplicity through standardized parameters and configurations. Sleds have fixed dimensions, weights, and interface locations that remain constant across different sled types. This parameter standardization allows the robotic system to service diverse resources using the same operational parameters, reducing the complexity of adaptive control while improving ease of repair.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11349734B2Robotically serviceable computing rack and sleds
Publication Date: 2022.05.31 INTEL CORP
  • US11349734B2 patent drawing
  • US11349734B2 patent drawing
  • US11349734B2 patent drawing

AI summary

Examples may include racks for a data center and sleds for the racks, the sleds arranged to house physical resources for the data center. The sleds and racks can be arranged to be autonomously manipulated, such as, by a robot. The sleds and racks can include features to facilitate automated installation, removal, maintenance, and manipulation by a robot.