Robotic Skin Elastomeric Links for Realistic Closed-Chain Motion

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Solution Overview

Problem

Existing skin systems for robots struggle to provide realistic and durable movements, especially in small form factors, due to limitations in connecting skin to mechanical linkages, leading to unnatural movement and high maintenance costs.

Innovation Solution

The integration of integral elastomeric links (IELs) within the skin system, which act as both attachment points for mechanical linkages and functional links in the mechanical linkage, allowing for realistic movement and durable coupling with robotics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional skin systems are connected to mechanical linkages using separate attachment points, then the skin can be attached to robotics, but the connection points become apparent and movement becomes localized rather than realistic

Engineering Contradiction:
Improverealism of skin movementVSAvoidnumber of separate connection components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the attachment point and the mechanical linkage into a single integrated elastomeric link. The elastomeric link serves dual functions: it attaches the skin to the robotics while simultaneously acting as a functional link in the mechanical linkage, eliminating separate attachment points and achieving realistic distributed movement across the skin surface.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The elastomeric link performs multiple functions simultaneously: it provides attachment between skin and robotics, acts as a structural link in the mechanical linkage, and enables realistic skin movement. This multi-functionality reduces the number of components needed while improving movement realism.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If skin systems use separate attachment points for mechanical linkages, then connection is achieved, but durability is reduced due to stress concentration at connection points

Engineering Contradiction:
Improvedurability of skin systemVSAvoidstress resistance at connection points
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

By merging the attachment point with the mechanical linkage into the elastomeric link, the patent eliminates stress concentration at separate connection points. The stress is distributed throughout the entire elastomeric link and surrounding skin material, significantly improving durability and reducing maintenance needs.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If skin systems are made in smaller sizes for realistic application, then realism is improved, but the ability to accommodate mechanical linkages becomes difficult

Engineering Contradiction:
Improverealism of skin appearanceVSAvoidability to accommodate mechanical linkages
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The elastomeric link allows small-scale applications by integrating the mechanical linkage function directly into the skin attachment structure. This eliminates the need for separate, space-consuming attachment mechanisms, enabling realistic skin coverage even in small form factors while maintaining full mechanical linkage functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The elastomeric link functions as a flexible structural element that can be scaled to small sizes while maintaining its mechanical properties. This flexibility allows the system to accommodate small form factors without sacrificing the ability to provide realistic skin movement and appearance.

Inventive Principle:
Principle #30Flexible shells and thin films

4Reliability

If traditional connection methods are used between skin and robotics, then attachment is achieved, but maintenance costs are high due to frequent failures

Engineering Contradiction:
Improveattachment stabilityVSAvoidmaintenance frequency and cost
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The integrated elastomeric link eliminates separate attachment points that are prone to failure. By distributing stress throughout the entire link and bonding it integrally to the skin, the system achieves superior attachment stability and durability, significantly reducing maintenance frequency and costs.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The IELs enable realistic skin movements in smaller sizes by functioning as semi-rigid links, reducing maintenance needs and costs, while providing a superior bond with the skin material, enhancing the durability and realism of robotic skin systems.

Implementation Method 1

Durable materials that are often also flexible and elastic such as plastics and rubbers are used in many applications to create coverings or skins

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10913161B2Robotics skin system with integral elastomeric links to complete mechanical linkages
Publication Date: 2021.02.09 DISNEY ENTERPRISES INC
  • US10913161B2 patent drawing
  • US10913161B2 patent drawing
  • US10913161B2 patent drawing

AI summary

A skin or skin system for a robot or robotics assembly is provided that includes one or more integral elastomeric links (or bars) (“IELs”) that are configured for receiving and connection with coupling elements or members (e.g., pivot pins) at the ends of mechanical links/bars. The IELs are also configured to act as a final link of a mechanical linkage made up of these mechanical links to provide a closed chain. For example, the body of each of the IELs, or a portion of the IEL body extending between connection points with the coupling elements of the links/bars of the mechanical linkage, provides a final link in a mechanical linkage forming a closed chain to allow it properly function.