Robotic Spinal Implant System for Precise Bone Fastener Placement

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Solution Overview

Problem

Current surgical methods for treating spinal disorders, such as degenerative disc disease and osteoporosis, face challenges in accurately placing bone fasteners and maintaining spinal alignment during surgical procedures, often requiring invasive techniques and manual alignment, which can lead to complications and prolonged recovery times.

Innovation Solution

A robotic-assisted spinal implant system that uses image-guided navigation to pre-operatively plan and intra-operatively execute the precise placement of bone screws, allowing for real-time tracking and adjustment of screw positions relative to vertebral anatomy, enabling minimally invasive procedures and reducing manual intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual alignment techniques are used for bone fastener placement, then surgical flexibility is maintained, but placement accuracy deteriorates

Engineering Contradiction:
Improvebone fastener placement accuracyVSAvoidsurgical system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces a robotic arm as an intermediary device between the surgeon's intent and the actual bone fastener placement. The robotic arm executes precisely controlled movements based on pre-operative planning, achieving sub-millimeter accuracy while the surgeon maintains oversight through the control system. This intermediary mechanism resolves the contradiction by providing both high precision and surgical flexibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system performs preliminary actions by creating detailed 3D models of the patient's anatomy from CT scans and pre-planning the optimal bone fastener trajectories before surgery. This pre-operative preparation allows the robotic system to execute precise placements during surgery, improving accuracy without requiring complex real-time manual alignment techniques.

Inventive Principle:
Principle #10Preliminary action

2Object-affected harmful factors

If traditional surgical methods are used, then procedural simplicity is maintained, but tissue disruption increases

Engineering Contradiction:
Improvetissue disruptionVSAvoidscrew placement precision
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The patent replaces traditional manual mechanical alignment methods with a robotically controlled system guided by pre-operative 3D planning. The robotic arm delivers bone screws along precisely calculated trajectories with sub-millimeter accuracy, minimizing the need for extensive tissue retraction and exposure that characterizes traditional open surgical approaches.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If real-time tracking is implemented, then intraoperative adjustment capability is improved, but system complexity increases

Engineering Contradiction:
Improveintraoperative adjustment capabilityVSAvoidnavigation system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system implements real-time tracking with optical sensors that continuously monitor the position of bone screws as they are being placed. This feedback mechanism allows the surgical team to verify trajectory accuracy and make immediate adjustments if deviations occur, ensuring precise placement while maintaining surgical flexibility through the ability to respond to real-time conditions.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20240390078A1Spinal implant system and methods of use
Publication Date: 2024.11.28 WARSAW ORTHOPEDIC INC
  • US20240390078A1 patent drawing
  • US20240390078A1 patent drawing
  • US20240390078A1 patent drawing

AI summary

A method comprises the steps of: imaging a patient anatomy; selecting an implant strategy for at least one bone fastener having a first member; registering the imaging of the patient anatomy with imaging of a surgical driver; engaging the first member with tissue of the patient anatomy via the surgical driver according to the implant strategy; manipulating the patient anatomy; acquiring data points representative of a position of the first member relative to tissue; and retrieving the data points from a computer database for attaching a second member with the first member. Systems, spinal constructs, implants and surgical instruments are disclosed.