Robotic Surgical Stapler Assembly for Universal Reload Compatibility

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Solution Overview

Problem

Hospitals face additional expenses and resource management challenges due to the need to stock multiple types of replaceable surgical stapler cartridges for different surgical staplers, including hand-held and telesurgical robotic systems, leading to increased inventory and training complexities.

Innovation Solution

A robotic surgical assembly that detachably mounts to a surgical robot, utilizing a common replaceable stapler cartridge compatible with both hand-held and robotic systems, reducing the need for multiple cartridge types by enabling a single cartridge to be used across different stapler configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If different types of replaceable stapler cartridges are stocked for different surgical staplers, then compatibility with various surgical systems is improved, but inventory complexity and expense increase

Engineering Contradiction:
ImprovecompatibilityVSAvoidinventory complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The robotic surgical stapler is designed to accept the same replaceable stapler cartridge as hand-held surgical staplers, creating a universal cartridge interface that works across different surgical systems. This allows a single cartridge design to serve multiple functions and systems, eliminating the need for system-specific cartridges.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If different types of replaceable stapler cartridges are stocked for different surgical staplers, then compatibility with various surgical systems is improved, but training requirements increase

Engineering Contradiction:
ImprovecompatibilityVSAvoidtraining time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

By designing the robotic surgical stapler to use the same replaceable cartridge as hand-held staplers, the system creates a universal interface that reduces training requirements. Surgical staff trained on hand-held staplers can transfer their skills to the robotic system without additional specialized training on cartridge loading and operation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If multiple types of stapler cartridges are maintained, then system-specific optimization is improved, but resource management becomes more difficult

Engineering Contradiction:
Improvesystem optimizationVSAvoidresource management
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The invention merges the cartridge design of hand-held and robotic surgical staplers into a single unified replaceable cartridge system. This consolidation simplifies resource management by reducing the number of cartridge types that need to be tracked, stored, and managed, while maintaining system-specific optimization through the robotic stapler's control system.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12402964B2Robotic surgical stapler assembly configured to use stapler reload
Publication Date: 2025.09.02 INTUITIVE SURGICAL OPERATIONS INC
  • US12402964B2 patent drawing
  • US12402964B2 patent drawing
  • US12402964B2 patent drawing

AI summary

A robotic surgical assembly includes a drive assembly and a shaft assembly. The drive assembly is detachably mountable to a surgical robot and includes roll, pitch, and clamp/fire inputs configured to drivingly couple with respective outputs of the surgical robot. The shaft assembly is mounted to the drive assembly and configured to detachably couple with a stapler reload assembly that includes a reload roll shaft, a reload pitch shaft, and a reload clamp/fire shaft. The shaft assembly includes a roll shaft, a pitch shaft, and a clamp/fire shaft. The roll shaft is drivingly coupled with the roll input and configured to detachably couple to the reload roll shaft. The pitch shaft is drivingly coupled with the pitch input and configured to detachably couple to the reload pitch shaft. The clamp/fire shaft is drivingly coupled with the clamp/fire input and configured to detachably couple to the reload clamp/fire shaft.