Robotic Object Loading Into Storage Areas With Sensor-Guided Placement
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Solution Overview
Problem
Automating the loading of objects into storage areas is challenging due to high volumes and varying sizes, making it difficult for delivery service organizations to efficiently utilize storage spaces.
Innovation Solution
A robotic system with a platform, transition mechanism, elevation mechanism, and sensors is employed to identify, position, and place objects accurately in designated locations within storage areas, utilizing a loading mechanism and computing hardware for precise handling and alignment.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If human labor is used to load objects into storage areas, then flexibility in handling different object sizes is maintained, but productivity and efficiency are reduced
Solution Approach 1:
The loading system is divided into separate functional modules: a robot for picking and placing objects, a conveyor for transporting objects, and a control system for coordination. This segmentation allows each component to be optimized independently while maintaining overall system flexibility for handling various object sizes.
Solution Approach 2:
The robot and conveyor system are designed with adjustable parameters and configurations that enable them to handle multiple object sizes and types using the same equipment, replacing the need for different specialized devices while maintaining versatility.
2Manufacturing precision
If conventional loading methods are used, then simplicity of operation is maintained, but precision in placing objects at designated locations is reduced
Solution Approach 1:
The control system incorporates sensors and feedback mechanisms that monitor the positions of objects and the robot, enabling real-time adjustments to ensure precise placement at designated storage locations while maintaining automated operation.
Solution Approach 2:
Manual mechanical positioning is replaced with an automated control system that uses computational algorithms and sensor data to calculate and execute precise placement operations, significantly improving accuracy.
3Productivity
If storage spaces are not systematically utilized, then ease of retrieval is maintained, but capacity and efficiency of storage areas are reduced
Solution Approach 1:
The control system pre-calculates and assigns optimal storage locations for objects based on their destinations and characteristics before loading begins. This preliminary organization ensures high storage utilization while maintaining easy retrievability, as objects are placed in systematically determined positions rather than random locations.
Data Source
AI summary
In general, various embodiments of the present disclosure provide for loading objects into a storage area in an automated or semi-automated manner as well as systems, methods, apparatuses, and computer-program products therefor. These embodiments may be implemented in storage areas that are stationary, and/or in storage areas that move, and may be used to transfer, route, and/or organize objects based at least in part on their designated destinations. In addition, various embodiments of the disclosure may be utilized in a logistics network to increase the efficiency, capacity, and/or precision of object handling in a logistics network operation, among other benefits.