Dynamic Robotic Support Exchange for Multi-Directional 3D Printing

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Solution Overview

Problem

Conventional 3D printing techniques require static physical bases, limiting the ability to print from all angles and directions.

Innovation Solution

A dynamic supporting base creation method using robotic grippers that exchange the object between supports, allowing the base to be rotated for multi-directional printing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a static physical base is used for 3D printing, then the printing process is stable and simple, but printing from all directions and angles is limited

Engineering Contradiction:
Improveprinting direction flexibilityVSAvoidsupport system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies the dynamics principle by transforming the static physical base into a dynamic support system using robotic grippers that can move and reposition the printed object during the printing process. This allows the object to be rotated and accessed from all directions while maintaining stable support, thereby resolving the contradiction between printing direction flexibility and device complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The robotic gripper acts as an intermediary between the printed object and the printing head, providing adaptive support and enabling multi-directional printing. The gripper dynamically adjusts its position and orientation to facilitate printing from various angles without requiring a complex reconfigurable base structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If a static base covers a specific area, then the structure is simple, but that area cannot be printed or painted with 3D printing

Engineering Contradiction:
Improveaccessibility to all object surfacesVSAvoidobject repositioning operation
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The robotic gripper dynamically repositions the object during printing, allowing different surfaces to be accessed by the printing head. This dynamic repositioning capability enables printing on all object surfaces without requiring complex manual intervention, thus resolving the contradiction between surface accessibility and ease of operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The robotic gripper automatically repositions the object based on printing requirements without requiring manual intervention. The system performs self-service by autonomously adjusting object orientation and position to enable multi-directional printing, thereby improving accessibility while maintaining ease of operation.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If robotic grippers are used to exchange objects for multi-directional printing, then printing from all angles is enabled, but the system complexity increases

Engineering Contradiction:
Improvemulti-directional printing capabilityVSAvoidrobotic gripper system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The robotic gripper is designed as a multi-functional component that provides both object support and position adjustment capabilities. By consolidating these functions into a single universal device, the system achieves multi-directional printing capability while minimizing the increase in overall system complexity compared to using separate dedicated components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12263640B2Multi-directional three-dimensional printing with a dynamic supporting base
Publication Date: 2025.04.01 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US12263640B2 patent drawing
  • US12263640B2 patent drawing
  • US12263640B2 patent drawing

AI summary

A computer-implemented dynamic supporting base creation method that interacts with a three-dimensional (3D) printer that prints an object, the method including providing a physical support, via a first robotic gripper, for an object during three-dimensional (3D) printing using a printing head of the 3D printer and transferring the object to a second robotic gripper to provide a physical support at a different location on the object.