Robotic Vacuum Dust Bin Docking Without a Lid Motor

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Solution Overview

Problem

Conventional electric vacuum cleaners lack a specific driving source for opening and closing the dust disposal port, leading to issues with installation space, weight, and cost, particularly in autonomous robotic vacuum cleaning units.

Innovation Solution

An electric vacuum cleaner design that utilizes the propulsive force of the autonomous robotic vacuum cleaning unit to fluidically connect the dust container with a station, employing a lever and disposal lid mechanism that opens without a motor, allowing dust transfer through a dust transfer pipe.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an independent driving source such as a motor is provided for opening and closing the disposal lid, then the dust disposal port can be reliably opened and closed, but the installation space in the autonomous robotic vacuum cleaning unit increases, the weight increases, and the cost increases

Engineering Contradiction:
Improvereliability of dust disposal port opening and closingVSAvoidcomplexity of opening and closing control system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The disposal lid opens automatically by utilizing the propulsive force generated when the autonomous robotic vacuum cleaning unit moves forward. The propulsive force itself serves the dual purpose of both moving the unit and opening the disposal lid, eliminating the need for a separate driving source.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

A lever mechanism acts as an intermediary between the propulsive force and the disposal lid. The lever converts the propulsive force into rotational motion that opens the disposal lid, serving as a mechanical mediator that translates one type of motion into another.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a motor is added to open and close the disposal lid, then the dust disposal function is improved, but the weight of the autonomous robotic vacuum cleaning unit increases

Engineering Contradiction:
Improvedust disposal port controlVSAvoidweight of autonomous robotic vacuum cleaning unit
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The system uses its own propulsive force to open the disposal lid, making the opening mechanism self-powered without requiring additional motors or power sources that would increase weight.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The motor function for opening the disposal lid is extracted from the main body of the vacuum cleaner and replaced by an external propulsive force, removing the unnecessary component and its associated weight.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If a motor is added for disposal lid operation, then the dust disposal port can be controlled, but the installation space in the autonomous robotic vacuum cleaning unit increases

Engineering Contradiction:
Improvedisposal port control capabilityVSAvoidinstallation space in autonomous robotic vacuum cleaning unit
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The propulsive force generated by the vacuum cleaner's movement is utilized to open the disposal lid, eliminating the need for a separate motor and its associated installation space.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The propulsive force serves multiple functions: it moves the autonomous robotic vacuum cleaning unit forward and simultaneously opens the disposal lid. This multi-functionality eliminates the need for dedicated space for a separate opening mechanism.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces the need for additional components, saves space and weight, and lowers assembly costs while ensuring efficient dust transfer, enhancing the overall efficiency and maintainability of the vacuum cleaner.

Implementation Method 1

fluidic connection between the dust container in the autonomous robotic vacuum cleaning unit and the station by utilizing a propulsive force of the autonomous robotic vacuum cleaning unit moving to a dust discharge position

Methodology Applied
Scientific EffectPropulsive force: Force

Implementation Method 2

The disposal lid and the lever of the electric vacuum cleaner according to the present invention swing around a rotation center line crossing a direction toward a home position of the autonomous robotic vacuum cleaning unit

Methodology Applied
Scientific EffectRotation: Hinge

Implementation Method 3

allows the dust collected by the autonomous robotic vacuum cleaning unit to fall by its own weight and collects it into a dust container in the station

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS9907447B2Electric vacuum cleaner
Publication Date: 2018.03.06 TOSHIBA LIFESTYLE PROD & SERVICES CORP
  • US9907447B2 patent drawing
  • US9907447B2 patent drawing
  • US9907447B2 patent drawing

AI summary

An electric vacuum cleaner in which a dust container inside an autonomous robotic vacuum cleaning unit can be fluidically connected to a station using propulsive force of the cleaning unit moving to a dust discharge position. The cleaning unit includes a body case, and a primary dust container including: a container body accumulating dust collected by the cleaning unit; a disposal port discharging dust from inside the container body; and a disposal lid opening and closing the disposal port. The station includes a dust transfer pipe connected to the disposal port of the primary dust container; a lever hooked by the disposal lid while the cleaning unit is homing, opening the disposal lid and connecting the disposal port and the dust transfer pipe; and a secondary dust container in which dust discharged from the primary dust container through the dust transfer pipe is accumulated.