Robotic vacuum cleaner

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Solution Overview

Problem

Robotic cleaners face challenges in accurately detecting obstacles, particularly overhanging and forward obstacles, leading to potential entrapment and inefficient cleaning paths due to interference in sensor signals from a displaceable bumper and incorrect obstacle detection.

Innovation Solution

The robotic cleaner employs a displaceable bumper with a divider between emitters and detectors to absorb or reduce reflected signals, along with optical break switches and gyroscopic sensors to differentiate obstacle types and adjust cleaning paths, and includes side brushes with deflectors to collect debris efficiently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a displaceable bumper is used to detect obstacles, then the robotic cleaner can detect obstacles through bumper displacement, but reflected signals from the bumper interfere with sensor accuracy causing incorrect obstacle detection

Engineering Contradiction:
Improveobstacle detection accuracyVSAvoidsensor signal accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

An optical barrier is introduced as an intermediary element between the optical sensor and the displaceable bumper. This barrier selectively blocks reflected optical signals from the bumper while allowing the sensor to detect actual obstacles, thereby eliminating signal interference and improving measurement precision without sacrificing detection reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful reflected signals from the bumper are extracted and blocked from reaching the optical sensor. By removing this interfering element from the detection path, the system achieves more accurate obstacle detection while maintaining the benefits of displaceable bumper detection

Inventive Principle:
Principle #2Taking out (Extraction)

2Productivity

If the robotic cleaner travels along a predetermined path, then cleaning coverage can be optimized, but the cleaner may become trapped when encountering obstacles it cannot detect

Engineering Contradiction:
Improvecleaning coverage efficiencyVSAvoidobstacle detection reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs preliminary obstacle detection using multiple sensors (optical sensors, bumpers, gyroscopic sensors) before the robotic cleaner commits to path changes. This advance detection allows the cleaner to maintain predetermined path efficiency while preventing entrapment by identifying obstacles early in the detection sequence

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Multiple feedback mechanisms are implemented including optical sensors that detect obstacles ahead of time, displaceable bumpers that provide immediate contact feedback, and gyroscopic sensors that monitor orientation changes. This multi-layered feedback system ensures the cleaner can adjust its predetermined path when obstacles are detected, preventing entrapment while maintaining cleaning efficiency

Inventive Principle:
Principle #23Feedback

3Measurement precision

If multiple sensors are used to improve obstacle detection, then detection accuracy improves, but device complexity increases

Engineering Contradiction:
Improveobstacle detection accuracyVSAvoidsensor system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Multiple detection functions are merged into a unified sensor system architecture. Optical sensors, displaceable bumpers, and gyroscopic sensors are integrated to work together as a coordinated detection network, sharing processing resources and control logic, thereby improving measurement precision while managing device complexity through functional integration

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances obstacle detection accuracy, prevents entrapment, and optimizes cleaning paths, ensuring thorough coverage and efficient debris collection.

Implementation Method 1

reflected signals from the displaceable bumper... interfere in sensor signals

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

divider between emitters and detectors to absorb or reduce reflected signals

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 3

emitter configured to emit light through at least a portion of the displaceable bumper

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 4

suction motor configured to generate suction at an air inlet

Methodology Applied
Scientific EffectSuction: Suction

Implementation Method 5

side brush configured to urge debris on a surface towards the air inlet

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP3829824B1Robotic vacuum cleaner
Publication Date: 2026.02.25 SHARKNINJA OPERATING LLC
  • EP3829824B1 patent drawingFigure 1A
  • EP3829824B1 patent drawingFigure 1B
  • EP3829824B1 patent drawingFigure 2~3

AI summary

A robotic vacuum cleaner may include a housing, a displaceable bumper, an emitter/detector pair, and at least one divider. The displaceable bumper may be moveably coupled to the housing and may be configured to be displaced along at least one axis. The emitter/detector pair may have an emitter and a detector, wherein the emitter is configured to emit light through at least a portion of the displaceable bumper. The at least one divider may be disposed between the emitter and the detector of the emitter/detector pair.