Robust Plasma Blast Probe for Directional Rock Fracturing

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Solution Overview

Problem

Existing plasma blasting methods for hard rock excavation and fracking are inefficient and lack control over the direction of the plasma spark, leading to high costs and single-dimensional crack propagation, with environmental concerns due to liquid use and contamination.

Innovation Solution

A plasma blasting system with a blast probe comprising a high voltage electrode, dielectric material, and ground casing tube, submerged in a fluid medium, allowing for adjustable electrode gaps and multiple blasts, enhancing control over plasma direction and fracture volume.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional plasma blasting probes are used, then plasma blasting can be performed, but the direction of the plasma spark cannot be controlled and reusability is poor

Engineering Contradiction:
Improvecontrol over plasma directionVSAvoidreusability of probe
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The probe incorporates a swivel mechanism that allows the electrode assembly to rotate and adjust its orientation dynamically. This enables control over the direction of the plasma spark while maintaining the structural integrity and reusability of the probe through the adjustable design.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The probe is divided into separable components including the electrode assembly, swivel mechanism, and housing. This segmentation allows for easier maintenance, replacement, and optimization of individual parts while maintaining overall system reliability and reusability.

Inventive Principle:
Principle #1Segmentation

2Productivity

If conventional plasma blasting methods are used, then rock excavation can be achieved, but the process is inefficient and expensive

Engineering Contradiction:
Improveefficiency of rock excavationVSAvoidenergy efficiency of plasma blasting
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The system allows for adjustable electrode gaps and plasma parameters, enabling optimization of energy delivery to achieve more efficient rock excavation. By controlling parameters such as electrode spacing and plasma duration, the system reduces energy waste while improving productivity.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If conventional fracking methods are used, then crack propagation can be achieved, but only single-dimensional cracks are produced and environmental impact is high

Engineering Contradiction:
Improvemulti-dimensional crack propagationVSAvoidenvironmental contamination from liquid use
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The plasma blasting system creates cracks in multiple dimensions by adjusting the orientation and direction of plasma discharge. This multi-dimensional crack propagation replaces single-dimensional conventional methods, improving adaptability while reducing the need for large volumes of fracturing fluid and minimizing environmental contamination.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves multi-dimensional crack propagation, reduces liquid use, and decreases environmental impact by providing efficient, reusable plasma blasting with improved control over fracture volume and direction.

Implementation Method 1

a capacitor bank is charged over a relatively long period of time at a low current, and then discharged in a very short pulse at a very high current

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

discharged in a very short pulse at a very high current into a blasting probe comprised of two or more electrodes immersed in a fluid media

Methodology Applied
Scientific EffectPlasma: Plasma

Implementation Method 3

discharged in a very short pulse at a very high current into a blasting probe

Methodology Applied
Scientific EffectElectrical discharge: Electric Spark

Implementation Method 4

This lack of control also prevented the aiming of the shock waves from the blast into a desired direction

Methodology Applied
Scientific EffectShock wave: Shock Wave

Data Source

PatentUS20250290414A1Robust Plasma Blast Probe Apparatus and Method
Publication Date: 2025.09.18 PESTREETCAR TECH INC
  • US20250290414A1 patent drawing
  • US20250290414A1 patent drawing
  • US20250290414A1 patent drawing

AI summary

A system and apparatus for plasma blasting comprises a borehole, with a novel blast probe, the probe comprising a high voltage electrode and a ground casing tube with a ground and/or electrode deflector. The ground and/or electrode deflector focuses a plasma blast through openings in the probe, directing the blast force away from the ends of the probe, wherein at least a portion of the high voltage electrode and the ground electrode are submerged in the blast media. The blasting media comprises water alone or in combination with other materials. The robust blast probe permits the aiming of the blast outside of the probe.