Rock Fabric Image Modeling for Faster Petrophysical Property Estimation

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Solution Overview

Problem

Existing methods for characterizing nano-microscale fabrics in shale reservoirs are time- and resource-intensive, and do not effectively model fluid flow or account for uncertainties in material properties, which hinders efficient hydrocarbon production planning.

Innovation Solution

A method involving FIB-SEM imaging combined with CT scanning and computational techniques to segment digital image volumes, associate voxels with rock fabrics, and determine material properties using nomograms to assign fractional bounceback parameters, enabling efficient characterization of rock samples.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If physical laboratory tests are used to measure petrophysical properties, then measurement accuracy is improved, but time consumption and cost increase significantly

Engineering Contradiction:
Improvepetrophysical properties measurement accuracyVSAvoidtime required for measurements
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent creates a digital replica (virtual model) of the rock sample by scanning its 3D geometry and importing it into simulation software. This digital copy allows for virtual physical tests to be performed on the replicated sample, eliminating the need for time-consuming physical laboratory measurements while maintaining measurement accuracy through numerical simulation methods.

Inventive Principle:
Principle #26Copying

2Measurement precision

If physical laboratory tests are used to measure petrophysical properties, then measurement accuracy is improved, but equipment cost and resource requirements increase

Engineering Contradiction:
Improvepetrophysical properties measurement accuracyVSAvoidequipment cost and resource requirements
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces physical mechanical testing equipment with computational simulation software. Instead of using expensive laboratory devices to physically measure properties like permeability and porosity, the system uses numerical simulation methods (such as lattice Boltzmann method or finite element analysis) to calculate these properties from the 3D digital model, thereby eliminating the need for costly physical measurement equipment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of time

If direct numerical simulation is applied to estimate physical properties, then time and cost are reduced, but accuracy and reliability decrease

Engineering Contradiction:
Improvetime required for property estimationVSAvoidaccuracy of physical property estimates
Core Design Contradiction:
Loss of timeVSMeasurement precision

Solution Approach 1:

The patent performs preliminary characterization of the rock sample by scanning its 3D geometry and importing it into simulation software before conducting numerical simulations. This preliminary preparation ensures that the virtual model accurately represents the actual rock sample, thereby improving the accuracy and reliability of subsequent numerical simulation results while maintaining time efficiency.

Inventive Principle:
Principle #10Preliminary action

4Measurement precision

If traditional methods are used to characterize nano-microscale fabrics, then detailed characterization is achieved, but time and resource requirements increase

Engineering Contradiction:
Improvecharacterization accuracy of nano-microscale fabricsVSAvoidefficiency of rock sample characterization
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent creates a detailed 3D digital replica of the rock sample that preserves nano-microscale fabric characteristics. This digital copy can be repeatedly analyzed and simulated without additional time or resource investment, allowing for detailed characterization of fabric structures while significantly improving productivity compared to traditional physical examination methods.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides accurate and efficient characterization of nano-microscale fabrics in shale reservoirs, reducing time and resource requirements while accounting for uncertainties, thereby improving hydrocarbon production strategies.

Implementation Method 1

FIB-SEM imaging

Methodology Applied
Scientific EffectIon beam sputtering: Ion Beam

Implementation Method 2

FIB-SEM imaging

Methodology Applied
Scientific EffectElectron beam imaging: Electron Beam

Implementation Method 3

computer tomographic (CT) scan

Methodology Applied
Scientific EffectX-ray attenuation: X-Ray

Data Source

PatentEP4147198B1Material properties from two-dimensional image
Publication Date: 2025.11.19 BP CORP NORTH AMERICA INC
  • EP4147198B1 patent drawingFigure 1A
  • EP4147198B1 patent drawingFigure 1B~1C
  • EP4147198B1 patent drawingFigure 2A~2B

AI summary

A method for analyzing a rock sample includes segmenting a digital image volume corresponding to an image of the rock sample, to associate voxels in the digital image volume with a plurality of rock fabrics of the rock sample. The method also includes performing image processing on the digital image volume to determine a material property of each of the rock fabrics and selecting, from a set of nomograms, a nomogram having an associated grid size. The selected nomogram associates the material property of each of the rock fabrics with a fractional bounceback parameter (FBP) value between a lower FBP threshold and an upper FBP threshold. The method further includes associating each voxel in the digital image volume with an FBP value based on the selected nomogram.