Rock-Salt Cathode Doping for Higher Energy Density and Capacity

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Solution Overview

Problem

Existing positive electrode active materials for lithium ion secondary batteries, despite improvements, still fall short in achieving high energy density and capacity, particularly when using lithium transition metal composite oxides with a rock salt structure.

Innovation Solution

Incorporating trace amounts of elements such as Ca, Al, and Si into lithium metal composite oxides with a rock salt structure, along with fluorine substitution, to enhance electron movement and vacancy creation, thereby improving charge transfer reactions and discharge potential.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If Li-excessive lithium metal composite oxide with rock salt structure is used to achieve high capacity, then energy density is improved, but capacity improvement is insufficient and stability deteriorates

Engineering Contradiction:
Improveenergy densityVSAvoidcapacity stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies local quality by introducing specific dopant elements (Ca, Al, or Si) at controlled concentrations (0.01 ≤ a ≤ 0.20 in the formula Li1+xMn1-aAO2) into the rock salt structure. This localized modification of the crystal lattice creates optimal conditions for both high capacity and stability, where the dopant elements occupy specific sites to enhance lithium mobility and structural integrity without completely altering the overall rock salt architecture.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs parameter changes by systematically varying the composition parameters (x and a in the formula Li1+xMn1-aAO2) to optimize performance. Specifically, controlling the lithium excess parameter (x) and dopant concentration (a) allows tuning of the material's electrochemical properties, achieving the balance between high energy density and stable capacity retention that was not attainable with previous compositions.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If cobalt is replaced with nickel to increase capacity, then energy density is improved, but manufacturing complexity and cost increase

Engineering Contradiction:
ImprovecapacityVSAvoidmanufacturing complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent uses parameter changes by modifying the transition metal composition ratio, specifically using manganese-based rock salt structure with controlled lithium excess and dopant addition, rather than nickel-cobalt composite systems. This compositional parameter adjustment achieves high capacity while simplifying the manufacturing process, as the rock salt structure can be synthesized through more straightforward solid-state reactions compared to multi-component nickel-cobalt materials.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach results in a significant increase in energy density and available capacity of secondary batteries, with improved discharge potential and stability of the Li-excessive state, leading to enhanced battery performance.

Implementation Method 1

Incorporating trace amounts of elements such as Ca, Al, and Si into lithium metal composite oxides with a rock salt structure, along with fluorine substitution, to enhance electron movement and vacancy creation, thereby improving charge transfer reactions

Methodology Applied
Scientific EffectElectron movement: Conduction (electrical)

Data Source

PatentUS20230369579A1Positive electrode active material for secondary batteries, and secondary battery
Publication Date: 2023.11.16 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20230369579A1 patent drawing

AI summary

A positive electrode active material for a secondary battery including: a lithium metal composite oxide having a crystal structure based on a rock salt structure belonging to a space group Fm-3m. The lithium metal composite oxide contains an element A1 of at least one selected from the group consisting of Ca, Al, and Si, and in the lithium metal composite oxide, a total of Ca, Al, and Si contents relative to a total of the lithimn metal composite oxide is 10 to 1000 ppm by mass.