Real-Time Rock Strength Prediction for Horizontal Well Placement

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Solution Overview

Problem

The challenge in drilling subterranean formations is the difficulty in predicting rock strength variation, which affects drilling speed and the ability to geo-steer the wellbore into favorable reservoir layers due to the heterogeneity of formations and the delay in rock strength measurements from Logging-While-Drilling (LWD) tools.

Innovation Solution

Predicting confined compressive strength (CCS) and unconfined compressive strength (UCS) using downhole drilling parameters, such as mechanical and hydraulic specific energy, to monitor and control the wellbore placement in real-time, enabling efficient geosteering into lower rock strength regions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If Logging-While-Drilling (LWD) tools are used to measure rock strength, then rock strength can be evaluated while drilling, but the measurement is delayed and available hours after the formation is drilled

Engineering Contradiction:
Improverock strength evaluationVSAvoidmeasurement delay
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent calculates rock strength parameters (UCS and CCS) in real-time using drilling parameters measured at the bit location, performing the evaluation action preliminarily and immediately rather than waiting for delayed LWD measurements. This allows geosteering decisions to be made based on current formation conditions rather than historical data.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If rock strength is not known before drilling, then drilling can proceed without prediction, but it is difficult to diagnose low ROP and determine actions to improve ROP

Engineering Contradiction:
Improvedrilling operation continuityVSAvoidrock strength diagnosis
Core Design Contradiction:
ProductivityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent implements a feedback mechanism where rock strength parameters (UCS and CCS) are continuously calculated from real-time drilling parameters and fed back to the drilling operation. This enables immediate diagnosis of low ROP conditions and allows operators to adjust drilling parameters or wellbore trajectory based on current formation strength characteristics.

Inventive Principle:
Principle #23Feedback

3Productivity

If the wellbore is placed in higher rock strength regions, then drilling may be more challenging, but rock strength prediction is needed to avoid this issue

Engineering Contradiction:
Improverate of penetrationVSAvoidwellbore placement flexibility
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent enables dynamic wellbore placement adjustments by calculating real-time rock strength parameters (UCS and CCS) that reflect current formation conditions. Operators can dynamically modify the wellbore trajectory to target zones with favorable rock strength characteristics, optimizing the balance between drilling efficiency and wellbore placement flexibility throughout the drilling process.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20250382874A1Method of predicting rock strength using drilling data for horizontal well placement
Publication Date: 2025.12.18 SAUDI ARABIAN OIL CO
  • US20250382874A1 patent drawing
  • US20250382874A1 patent drawing
  • US20250382874A1 patent drawing

AI summary

A system for predicting rock strength for use in horizontal well drilling includes a memory to store computer executable instructions and one or more processors, operatively coupled to the memory, that execute the computer executable instructions to implement a rock strength analyzer configured to determine unconfined compressive strength (UCS) from input parameters, and a well placement module operable to monitor placement of a horizontal well bore in a drilling operation based on the CCS and determined UCS. In certain embodiments, the rock strength analyzer can include a specific energy module for determining specific energy from mechanical and hydraulic specific energy, and a compressive strength module for determining the UCS from confined compressive strength (CCS) as related to specific energy by a mechanical efficiency Em.