Rocker-Mounted Side Airbag with Dual Chambers

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current airbag systems in vehicles do not effectively manage kinetic energy during side impacts, leading to potential door intrusion and inadequate protection for occupants.

Innovation Solution

The airbag system includes a rocker-mounted airbag with two fluidly separated chambers, where the first chamber extends farther outboard and overlaps a pillar to absorb impact energy through rotation and transfer force to the pillar, reducing door intrusion, and is actuated by a sensor and computer system that initiates inflation prior to impact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a traditional single-chamber airbag is used in side impact protection, then the device complexity is low, but the kinetic energy management capability is insufficient leading to door intrusion

Engineering Contradiction:
Improvedoor intrusionVSAvoidairbag chamber configuration
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The airbag is divided into two fluidly separated chambers: a first chamber that extends farther outboard to overlap the pillar and a second chamber disposed between the pillars. This segmentation allows each chamber to perform distinct functions in managing kinetic energy during side impacts, preventing door intrusion while maintaining effective protection.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If the airbag extends farther outboard to overlap the pillar, then the kinetic energy absorption capability is improved, but the airbag may interfere with door operation or vehicle aesthetics

Engineering Contradiction:
Improveimpact energy absorptionVSAvoiddoor operation
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The first chamber is specifically designed to extend farther outboard than the second chamber, creating a localized overlap with the pillar. This local extension concentrates the energy absorption function at the critical impact zone while maintaining normal door operation space and vehicle aesthetics in other areas.

Inventive Principle:
Principle #3Local quality

3Reliability

If inflation is initiated prior to impact, then the reaction time for protection is improved, but the system complexity increases with sensor and computer requirements

Engineering Contradiction:
Improveoccupant protection timingVSAvoidsensor and computer system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The computer is programmed to actuate the inflator based on sensor sensing of a pre-impact condition. This preliminary action allows the airbag to be inflated before actual impact occurs, providing optimal protection timing. The system uses sensors to detect potential collision scenarios and triggers inflation in advance, ensuring the airbag is fully deployed when needed.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively manages kinetic energy during side impacts by rotating the impacting object and transferring force to the vehicle pillar, thereby reducing the force on the door and enhancing occupant protection.

Implementation Method 1

the first chamber extends farther outboard of the rocker in the inflated position than the second chamber... rotate the impacting object... manages kinetic energy during side impacts

Methodology Applied
Scientific EffectKinetic energy transfer: Impact Force

Data Source

PatentUS20210229622A1External side airbag
Publication Date: 2021.07.29 FORD GLOBAL TECH LLC
  • US20210229622A1 patent drawing
  • US20210229622A1 patent drawing
  • US20210229622A1 patent drawing

AI summary

A vehicle includes a body having two pillars spaced from each other. The body includes a rocker extending from one pillar to the other pillar. An airbag is fixed to the rocker and inflatable to an inflated position. The airbag extends outboard of the rocker in the inflated position. The airbag includes a first chamber and a second chamber substantially fluidly separated from each other. The first chamber extends farther outboard of the rocker in the inflated position than the second chamber.