Rocket Attitude Control via Thrust Vector Integration

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Solution Overview

Problem

Existing rocket vehicle attitude control systems require a large number of thrusters to maintain precise control, which increases fuel consumption and complexity, particularly when achieving roll moments.

Innovation Solution

A rocket vehicle equipped with a variable-vector main thruster and a controller that allows the main thruster to compensate for roll moments by adjusting its thrust direction, enabling the use of only one attitude control thruster on the leeward side to reduce fuel consumption and improve efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional attitude control systems use pairs of attitude control thrusters for roll control, then precise attitude control is maintained, but fuel consumption increases and system complexity increases

Engineering Contradiction:
Improveattitude control precisionVSAvoidfuel consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent combines the functions of attitude control thrusters and main thruster into an integrated system. The main thruster, equipped with thrust vector control capability, shares the workload of attitude control with the attitude control thrusters. This merging of functions allows the system to achieve the same attitude control precision using fewer thruster firings, thereby reducing fuel consumption while maintaining control reliability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The main thruster is designed with multi-functionality, serving both as the primary propulsion source and as an attitude control actuator through thrust vector control. This universal design allows the main thruster to compensate for reduced attitude control thruster activity, enabling fuel-efficient operation while maintaining precise attitude control capability

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Use of energy by moving object

If fewer attitude control thrusters are fired, then fuel consumption is reduced, but attitude control precision may deteriorate

Engineering Contradiction:
Improvefuel consumptionVSAvoidattitude control precision
Core Design Contradiction:
Use of energy by moving objectVSMeasurement precision

Solution Approach 1:

The integrated control system continuously monitors the vehicle's attitude state and dynamically adjusts the thrust vectoring commands based on real-time feedback. This feedback mechanism ensures that when fewer attitude control thrusters are fired, the main thruster's thrust vectoring provides precise compensation, maintaining attitude control precision while reducing overall fuel consumption

Inventive Principle:
Principle #23Feedback

3Use of energy by moving object

If thrust vector control is used to compensate for reduced thruster activity, then fuel efficiency improves, but control system complexity increases

Engineering Contradiction:
Improvefuel efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The control system merges the propulsion control and attitude control functions into a single integrated controller. This integration allows the system to coordinate main thruster thrust vectoring with attitude control thruster firing in a unified manner, achieving fuel efficiency without requiring separate complex control systems for each function

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces fuel use by approximately 10% and minimizes unexpected forces due to jet interaction, enhancing the rocket's kinematic performance while maintaining precise control.

Implementation Method 1

a main thruster coupled to the fuselage, wherein the main thruster provides forward thrust to the rocket vehicle

Methodology Applied
Scientific EffectRocket propulsion: Rocket

Implementation Method 2

pairs of attitude control thrusters for providing roll moments in opposite directions

Methodology Applied
Scientific EffectTorque: Torque

Implementation Method 3

the main thruster is a vector control thruster that allows variation in thrust direction of the main thruster; and wherein the controller changes the thrust direction of the main thruster to compensate for the lateral moment

Methodology Applied
Scientific EffectThrust vectoring:

Data Source

PatentEP3004791B1Rocket vehicle with integrated attitude control and thrust vectoring
Publication Date: 2016.08.31 RAYTHEON CO
  • EP3004791B1 patent drawingFigure 1~2
  • EP3004791B1 patent drawingFigure 3~4
  • EP3004791B1 patent drawingFigure 5~7

AI summary

A rocket vehicle (10) includes a controller (18) that integrates operation of a variable-vector main thruster (12) and attitude control thrusters (16). When the main thruster (12) is firing and roll is commanded, the controller (18) can provide roll moment by firing only a single attitude control thruster (16), while changing the thrust vector of the main thruster (12) to offset any pitch/yaw moments induced by the firing of the single attitude control thruster (16). The single attitude control thruster (16) may be a thruster on the leeward side of the rocket vehicle (10). Since there is a lower wall pressure on the leeward side of the rocket vehicle (10), the thruster efficiency is improved by accomplishing roll by use of a single thruster (16) (which may be one of a pair of thrusters used to achieve roll in one direction). A significant reduction in fuel use may be accomplished.