Disordered Rocksalt Oxyfluoride Cathodes for High-Voltage Li-Ion Batteries

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Solution Overview

Problem

Current disordered rocksalt Li2MO2F compounds used in high-performance batteries operate at low voltages and have limited search space due to the requirement for metal species to be in their M3+ states, restricting the development of high capacity cathode materials with multiple redox couples.

Innovation Solution

The development of lithium metal oxides with a cation-disordered rocksalt structure, incorporating transition metals like Ni, Mn, Co, Fe, and high-valent charge balancing metals like Ti, Zr, Nb, which enable high voltage and energy density through both metal and oxygen redox processes, allowing for a broader range of compositions and eliminating the need for metals to be in their 3+ states.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If metal species are restricted to M3+ states in Li2MO2F compounds, then the structure maintains stability, but the search space for high capacity cathode materials is significantly limited

Engineering Contradiction:
Improvestructural stabilityVSAvoidsearch space for cathode materials
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The patent changes the oxidation state parameter of metal species from the conventional M3+ to include M4+ and M5+ states. This parameter change expands the search space for cathode materials while maintaining structural stability through the disordered rocksalt structure design, allowing exploration of high-capacity materials like Li2MO2F with M in higher oxidation states.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If multiple redox couples are utilized to increase capacity, then energy density improves, but the operating voltage decreases to less than 3 volts

Engineering Contradiction:
Improvecharge capacityVSAvoidoperating voltage
Core Design Contradiction:
Quantity of substanceVSPower

Solution Approach 1:

The patent creates composite cathode materials with multi-element compositions (e.g., Li2MO2F where M can be V, Cr, Mo, W in various oxidation states). This composite approach allows simultaneous utilization of multiple redox couples for high capacity while the specific composition design maintains higher operating voltages above 3 volts, resolving the trade-off between capacity and voltage.

Inventive Principle:
Principle #40Composite materials

3Speed

If high lithium content with Li:M=2:1 ratio is used to enable facile lithium diffusion, then ionic conductivity improves, but the voltage decreases to less than 2.8 V

Engineering Contradiction:
Improvelithium diffusion rateVSAvoiddischarge voltage
Core Design Contradiction:
SpeedVSPower

Solution Approach 1:

The patent applies local quality by creating a disordered rocksalt structure where lithium atoms are strategically positioned in a percolating network for fast diffusion, while metal species in higher oxidation states (M4+, M5+) are localized at specific sites to maintain high voltage. This local differentiation allows simultaneous achievement of fast lithium diffusion and high operating voltage.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in lithium metal oxyfluorides that deliver high capacity and energy density above 300 mAh/g and 1000 Wh/kg, with average voltages exceeding 3 volts, significantly improving upon previous compounds by leveraging both metal and oxygen redox capabilities.

Implementation Method 1

metal species have been sought from either V3+ or Cr3+, and possibly to include Mo3+ or W3+, whose multiple redox couples (e.g., V3+/V4+ N5+, Cr3+/Cr4+/Cr5+, Mo3+/Mo4+/Mo5+) can compensate for all the charge capacity necessary to extract lithium ions

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

Rechargeable lithium-ion, Li-ion, batteries consist of a negative electrode and a positive electrode between which lithium ions move during discharge and recharge

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS11784301B2High-capacity lithium metal oxyfluorides with combined metal and oxygen redox for Li-ion battery cathodes
Publication Date: 2023.10.10 RGT UNIV OF CALIFORNIA
  • US11784301B2 patent drawing
  • US11784301B2 patent drawing
  • US11784301B2 patent drawing

AI summary

A lithium metal oxide suitable for use as a cathode material in a rechargeable battery having a general formula of: LixMzM′zOuFy, where x is 1.80<x<2.20, y=1, and more specifically 1.90<x<2.10, with 1.80<u<2.20. Preferably, 1.90<u<2.10, and 0.80<y<1.20, or more specifically, 0.90<y<1.10. The lithium metal oxide has a cation-disordered rocksalt structure, wherein M is a transition metal selected from a first group consisting of Ni, Mn, Co, Fe, and combinations thereof. M′ is a transition metal selected from a second group consisting of Ti, Zr, Nb, Mo, Sn, Hf, Te, Sb, and combinations thereof. M has a first oxidation state q and M′ has a second oxidation state q′, with (q/z)+(q′/z′)=+3, preferably +2.7≤q/z)+(q′/z′)≤+3.3.