Rod-Equipped Light Guide Assembly for 2D Pupil Expansion

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing light guide assemblies for augmented reality headsets have limitations in providing a large field of view and eye-box due to unidimensional prism arrays, which require thick light guides or large collimator systems, and face challenges in manufacturing and reducing ghost images.

Innovation Solution

A rod-equipped light guide assembly is proposed, comprising a transparent rod with a partially reflective gradient coating and a light guide assembly made of two complementary transparent monolithic optical parts. The rod and light guide assembly work together to achieve pupil extension in multiple directions, allowing for a smaller collimator system and reduced exit pupil, while being easier to manufacture and reducing ghost images.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If unidimensional prism arrays are used in light guide assemblies, then the structure is simple to manufacture, but the field of view and eye-box are limited requiring thick light guides or large collimator systems

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidfield of view and eye-box
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent transitions from unidimensional prism arrays to bidimensional pupil expansion by introducing a rod component that expands the pupil in both horizontal and vertical dimensions. The rod with its specific refractive index and curvature works together with the light guide assembly to achieve 2D pupil expansion, thereby increasing the field of view and eye-box without requiring thick light guides or large collimator systems.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The light guide assembly is divided into multiple functional components: the light guide assembly itself with prism arrays, and a separate rod component with specific optical properties. This segmentation allows each component to perform its specialized function - the light guide assembly handles light guidance and partial expansion, while the rod provides additional dimensional expansion, collectively achieving large field of view with a compact structure.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If thick light guides or large collimator systems are used to achieve large field of view, then the field of view and eye-box are sufficient, but the device becomes heavy and complex

Engineering Contradiction:
Improvefield of view and eye-boxVSAvoiddevice weight
Core Design Contradiction:
Area of stationary objectVSWeight of moving object

Solution Approach 1:

By implementing bidimensional pupil expansion through the rod component, the patent achieves large field of view and eye-box with a thin light guide assembly. The rod's specific refractive index and curvature enable efficient light manipulation in multiple dimensions, eliminating the need for thick light guides or large collimator systems that would increase device weight.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent optimizes the rod's refractive index and curvature parameters to achieve efficient bidimensional pupil expansion. By carefully selecting and adjusting these optical parameters, the system achieves large field of view with a compact, lightweight structure rather than requiring massive optical components.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If traditional rod assemblies with partially reflective surfaces are used, then pupil expansion is achieved, but manufacturing tolerance is challenging and ghost images are generated

Engineering Contradiction:
Improvepupil expansion capabilityVSAvoidrod assembly tolerance
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

Instead of requiring uniform partially reflective surfaces across the entire rod assembly, the patent applies localized optical treatments to specific regions of the rod and light guide assembly. The prism arrays are positioned and configured to work with specific zones of the rod, allowing for more relaxed manufacturing tolerances while maintaining effective pupil expansion capability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent addresses the ghost image problem by using the rod's refractive index difference and curvature to intentionally guide and control light paths. Rather than trying to eliminate all reflections, the design channels reflected light into beneficial paths that enhance pupil expansion while minimizing ghost image formation through careful optical geometry.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Adaptability or versatility

If traditional rod assemblies with partially reflective surfaces are used, then pupil expansion is achieved, but ghost images are generated

Engineering Contradiction:
Improvepupil expansion capabilityVSAvoidghost images
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent converts potentially harmful reflections into beneficial light paths by using the rod's refractive index and curvature to guide reflected light into controlled trajectories. The optical geometry is designed so that reflections contribute to pupil expansion rather than creating ghost images, effectively turning a harmful effect into a useful function.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

By implementing bidimensional pupil expansion with the rod component, the patent separates the main light path from potential ghost image paths in multiple dimensions. The rod's curvature and positioning create distinct optical zones that guide primary light rays to the intended destination while directing reflected rays into separate, controlled paths that minimize ghost image formation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The rod-equipped light guide assembly enables efficient 2D expansion and extraction of rays, achieving a large field of view and eye-box with a compact and lightweight design, while simplifying manufacturing and minimizing ghost images.

Implementation Method 1

a first partially reflective coating applied on a first surface of the first light guide part

Methodology Applied
Scientific EffectPartial reflection: Reflection

Implementation Method 2

a second partially reflective gradient coating on one surface of the rod via which the rod is assembled with the light guide assembly

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 3

a light guide assembly formed by two complementary transparent monolithic optical parts having on their surfaces, which face each other when said two optical parts are assembled, several arrays of microstructures

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS12242060B2Multi-pupil expansion light guide assembly with rod
Publication Date: 2025.03.04 OPTINVENT
  • US12242060B2 patent drawing
  • US12242060B2 patent drawing
  • US12242060B2 patent drawing

AI summary

A system includes a transparent rod, a light guide assembly, and first and second transparent monolithic optical parts (TMOPs) having the same refractive index. The first TMOP has a first surface having two prism arrays separated by a flat surface having a partially reflective coating, and an opposite second flat surface. Each prism array has two prisms having first and second surfaces oblique to each other. The prism arrays' first surfaces have a partially reflective coating contrary to the second surfaces. The second TMOP has a surface having a geometrically complementary shape relative to the first TMOP first surface's shape and has an opposite second flat surface. When assembled using a first optically transparent adhesive, the first and second TMOPs' second surfaces are parallel. The rod has a partially reflective gradient coating on one surface where it's assembled with the light guide assembly using a second optically transparent adhesive.