Thermomechanical Rod Rolling for Uniform Coil Cooling
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Solution Overview
Problem
Conventional methods for producing rod-shaped steel products result in inhomogeneous cooling conditions when wound into coils, leading to a spread of mechanical properties that negatively affect further processing, such as drawing over a die.
Innovation Solution
A system for thermomechanical rolling of long steel semi-finished products involving a first rolling unit, thermomechanical sizing blocks, cooling devices, and a coil winding device, which allows for controlled cooling and microstructure refinement, reducing the spread of mechanical properties and achieving consistent quality.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If steel products are wound into compact coils after conventional hot-rolling and quenching, then transportation and handling efficiency is improved, but cooling homogeneity deteriorates causing increased spread of mechanical properties
Solution Approach 1:
The patent applies preliminary action by performing thermomechanical rolling and controlled cooling to establish a uniform microstructure before the steel is wound into coils. The sizing blocks and cooling devices are positioned upstream of the coil winder, ensuring the microstructural transformation occurs while the steel is still in a manageable state, preventing later cooling inconsistencies that would arise from winding hot steel.
Solution Approach 2:
The patent segments the rolling process into multiple stages with dedicated sizing blocks between rolling stands, allowing independent control of each segment. This segmentation enables precise temperature and deformation control in each zone, ensuring uniform cooling characteristics throughout the steel product before it enters the coil winder.
2Strength
If conventional quenching is used after hot-rolling, then strength is improved through martensite formation, but microstructure homogeneity deteriorates due to large temperature drop
Solution Approach 1:
The patent applies dynamics by implementing a dynamic thermomechanical process where rolling and cooling are continuously coordinated. The sizing blocks dynamically adjust deformation parameters while cooling devices simultaneously control temperature reduction, creating a balanced process that achieves both strength through martensite formation and homogeneity through controlled cooling rates throughout the steel cross-section.
Solution Approach 2:
The patent employs parameter changes by systematically varying temperature and deformation parameters throughout the rolling process. The steel undergoes controlled temperature reduction from austenite region through controlled rolling in sizing blocks, with cooling rates and deformation amounts precisely adjusted to achieve uniform martensitic transformation throughout the microstructure.
3Manufacturing precision
If multiple cooling devices and sizing blocks are added to improve cooling control, then manufacturing precision is improved, but device complexity increases
Solution Approach 1:
The patent merges the functions of rolling and cooling into an integrated thermomechanical process. The sizing blocks are positioned between rolling stands and combined with cooling devices, allowing simultaneous deformation and temperature control in a single integrated unit rather than separate operations, thereby improving microstructure control while limiting the increase in overall system complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system produces rod-shaped steel products with a low spread of mechanical properties, specifically yield strength, and a refined microstructure, reducing the need for strength-enhancing micro-alloying elements like manganese, thereby improving production costs and coil handling.
Implementation Method 1
cooled to a temperature of at least 850° C. in a subsequent first cooling device
Implementation Method 2
finish-rolled into the rod-shaped steel in a first thermomechanical sizing block
Implementation Method 3
which is surrounded by a ring-shaped structure of martensite and larger proportions of bainite
Data Source
AI summary
A system (1) and a method for thermomechanically rolling long steel semi-finished products (2) includes: a first rolling unit (5); a first thermomechanical sizing block (8) arranged downwards in the transport direction of the first rolling unit (5); a first cooling device (6) arranged between the first rolling unit (5) and the first thermomechanical sizing block (8); a separating device (14) arranged downstream of the first thermomechanical sizing block (8) in the transport direction; a second cooling device (11) arranged between the first thermomechanical sizing block (8) and the separating device (14); and a coil winding device (13) arranged downstream of the separating device (14) in the transport direction.


