Rollable Display Back Cover with Bent Edges for Stress Management

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Solution Overview

Problem

Conventional rollable display devices face issues with stress-induced breakage, separation between the display panel and back cover, and external impact resistance due to lack of rigidity and flexibility, as well as moisture and oxygen permeation, which affect their reliability and usability.

Innovation Solution

A rollable display device design featuring a back cover with strategically placed openings to enhance flexibility and rigidity, improve adhesiveness between the display panel and back cover, and incorporate a driving unit to manage stress and bending, while sealing edges to prevent moisture and oxygen ingress.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the back cover is made rigid to protect and support the display panel, then protection and support capability is improved, but flexibility to be rolled is worsened

Engineering Contradiction:
Improveback cover protection capabilityVSAvoidback cover flexibility
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The back cover is divided into a rigid portion and a flexible portion, allowing each section to fulfill its specific function - the rigid portion provides structural support and protection, while the flexible portion enables rolling capability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the back cover have different mechanical properties - the rigid portion maintains structural integrity while the flexible portion allows deformation during rolling, achieving both protection and adaptability

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If the back cover is made flexible to be rolled, then rolling capability is improved, but rigidity for impact resistance is worsened

Engineering Contradiction:
Improveback cover flexibilityVSAvoidimpact resistance
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The back cover is segmented into rigid and flexible zones, where the rigid portion provides impact resistance when the device is in use, and the flexible portion enables rolling when needed

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The back cover dynamically transitions between rigid and flexible states depending on operational requirements - rigid during display operation for protection, flexible during rolling for portability

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If the display panel and back cover are fastened tightly to prevent separation, then structural stability is improved, but bending and breakage of driving IC is worsened

Engineering Contradiction:
Improvepanel-back cover bondingVSAvoiddriving IC integrity
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The fastening structure is designed with different characteristics in different areas - providing strong bonding where structural stability is needed while creating flexible zones that accommodate bending without damaging the driving IC

Inventive Principle:
Principle #3Local quality

4Ease of manufacture

If the edges of the back cover are left sharp for structural integrity, then manufacturing simplicity is improved, but user safety is worsened

Engineering Contradiction:
Improveback cover edge processingVSAvoiduser injury risk
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

Instead of leaving edges sharp and adding separate protective elements, the design inverts the approach by making the edges themselves flexible through the flexible portion, allowing them to bend and become inherently safer

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentUS11304315B2Display device
Publication Date: 2022.04.12 LG DISPLAY CO LTD
  • US11304315B2 patent drawing
  • US11304315B2 patent drawing
  • US11304315B2 patent drawing

AI summary

A display device includes: a display panel and a back cover which is disposed on one surface of the display panel and has a plurality of openings in which a left edge and a right edge among a plurality of edges of the back cover are bent toward the display panel. Therefore, a display device in which the left edge and the right edge of the back cover are bent to improve a sharp edge is provided and an injury risk of the user due to the sharp edge may be avoided.