Rollable Display Terminal Slits for Stress Distribution

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Solution Overview

Problem

As the resolution of rollable display devices increases, the number of terminals for signal input grows, leading to challenges in connecting multiple flexible cables accurately and cost-effectively, resulting in uneven stress distribution when the device is unwound, which can cause significant damage to terminal portions.

Innovation Solution

A rollable electronic device design featuring a flexible display panel with a frame region and terminal portions, where slits are formed between terminal pairs to distribute stress evenly and prevent excessive loading on individual cables during unwinding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If multiple flexible cables are connected to terminal portions to drive high-resolution display, then the number of signals that can be processed increases, but the pulling force applied to one flexible cable causes unexpected stress on other flexible cables leading to terminal portion damage

Engineering Contradiction:
Improvenumber of flexible cablesVSAvoidterminal portion durability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The terminal portion is segmented by forming slits that divide it into multiple independent regions. Each slit creates a separation between adjacent terminal portions, allowing them to move independently when flexible cables are pulled during unwinding. This prevents stress transmission from one terminal portion to another, eliminating the risk of damage while maintaining the ability to connect multiple flexible cables for high-resolution display driving.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If substrate size increases to accommodate more terminals, then the number of terminals for signal input increases, but connecting one flexible cable to all terminal portions becomes impractical from accuracy and cost viewpoints

Engineering Contradiction:
Improvenumber of terminalsVSAvoidconnection accuracy and cost
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The terminal portion is divided into multiple separate regions by forming slits, which enables independent connection of multiple flexible cables to different terminal portions. This segmentation approach makes it practical to connect multiple flexible cables from accuracy and cost viewpoints, as each connection can be optimized independently rather than requiring one large cable to span the entire substrate.

Inventive Principle:
Principle #1Segmentation

3Reliability

If slits are formed between terminal portions, then stress distribution is improved and terminal portion damage is prevented, but the structural integrity of the substrate may be compromised

Engineering Contradiction:
Improveterminal portion protectionVSAvoidsubstrate structural integrity
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

Slits are formed only in specific localized regions between terminal portions where stress concentration would occur during unwinding. The slits are strategically positioned to release stress at critical interfaces while leaving the rest of the substrate structure intact. This localized modification provides terminal portion protection without significantly compromising the overall structural integrity of the substrate.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12019480B2Rollable electronic device with slit that separates terminal portions
Publication Date: 2024.06.25 SHARP KK
  • US12019480B2 patent drawing
  • US12019480B2 patent drawing
  • US12019480B2 patent drawing

AI summary

In a display panel, a first slit is formed between a first terminal portion and a second terminal portion that are two of a plurality of terminal portions, and the first slit separates the first terminal portion and the second terminal portion between the first terminal portion and the second terminal portion.