Rollable Display Panel Support Layer to Prevent Module Imprints

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Solution Overview

Problem

The issue of module imprints occurs during the defoaming operation of display modules due to the compression of adhesive layers on both sides of meshes in a patterned film layer, affecting the yield of slidable and rollable display panels.

Innovation Solution

A slidable and rollable display panel design featuring a patterned film layer with first meshes and through holes in the second adhesive layer, ensuring internal and external pressures are consistent during defoaming, thereby preventing deformation of adhesive layers and module imprints.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If adhesive layers are compressed to meshes during defoaming operation, then the display module can be formed, but module imprints are caused and yield is affected

Engineering Contradiction:
Improvedefoaming operationVSAvoidmodule imprint
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent applies local quality by creating through holes specifically in the adhesive layer at positions corresponding to the mesh structures. This localized modification allows the adhesive layer to have different properties in different regions: intact adhesive provides bonding strength, while the through holes provide pressure relief to prevent compression deformation during defoaming.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The through holes act as intermediaries between the mesh structure and the adhesive layer. They provide a pressure equalization path that mediates the compression force from the mesh, allowing the adhesive layer to bond effectively without experiencing excessive compression that would cause imprints.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If patterned film layer with meshes is used, then flexibility is provided, but adhesive layer compression occurs during defoaming

Engineering Contradiction:
ImproveflexibilityVSAvoidadhesive layer deformation
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent modifies the adhesive layer locally by creating through holes at specific positions corresponding to the mesh structures. This allows the adhesive layer to maintain its bonding function in regions without meshes while providing pressure relief in regions with meshes, preventing deformation during defoaming.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The through holes create a porous structure in the adhesive layer at the mesh positions. This porous modification allows pressure equalization and prevents compression of the adhesive layer by the mesh structure during defoaming, while the overall adhesive layer remains intact for bonding purposes.

Inventive Principle:
Principle #31Porous materials

Data Source

PatentUS20260037036A1Slidable and rollable display panel and electronic device
Publication Date: 2026.02.05 BOE TECHNOLOGY GROUP CO LTD
  • US20260037036A1 patent drawing
  • US20260037036A1 patent drawing
  • US20260037036A1 patent drawing

AI summary

A slidable and rollable display panel and an electronic device are provided. The display panel includes a planar area and a slidable and rollable area. The display panel at least includes a protective cover plate, an optical adhesive layer, a polarizer, a touch function layer, a display function layer, a back film and a support layer; the support layer at least includes a first adhesive layer, a patterned film layer, a second adhesive layer and a support member which are sequentially disposed from top to bottom; a first area of the patterned film layer corresponding to the slidable and rollable area is provided with a plurality of first mesh rows which are extended in a first direction and disposed parallel to each other in a second direction.