Rollable UAV Airframe With Cylindrical Guard for Surface Locomotion

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Solution Overview

Problem

Unmanned aerial vehicles (UAVs) face challenges in thrust efficiency, weight reduction, payload protection, and energy efficiency due to added components and limited battery capacity, necessitating improved architectures for enhanced operation and navigation in various environments.

Innovation Solution

The UAV architecture incorporates a foam-polycarbonate composite airframe assembly with rotor ducts for thrust gain, airflow channels for cooling, and a skid assembly for surface navigation, allowing the UAV to fly, skid, or roll, thereby optimizing propulsion and energy use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If rotor ducts are added to protect rotors and increase thrust efficiency, then propulsion efficiency is improved, but device weight increases

Engineering Contradiction:
Improvethrust efficiencyVSAvoidairframe weight
Core Design Contradiction:
PowerVSWeight of moving object

Solution Approach 1:

The airframe uses a composite structure combining foam core material with polycarbonate shell. The foam provides lightweight thermal insulation while the polycarbonate shell provides structural strength and rotor protection, achieving both weight reduction and protective function simultaneously.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The rotor ducts serve multiple functions: they protect rotors from environmental hazards, increase thrust efficiency through optimized airflow, and provide structural support for the airframe. This multi-functionality reduces the need for separate components, offsetting the weight penalty.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Use of energy by moving object

If foam core is used for thermal insulation and weight reduction, then energy efficiency is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveenergy efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
Use of energy by moving objectVSEase of manufacture

Solution Approach 1:

The thermal insulation layer and structural core are merged into a single foam-filled airframe structure. The foam material simultaneously provides thermal insulation for battery and electronics cooling, structural support, and weight reduction, eliminating the need for separate insulation layers.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If skid assembly is added for surface navigation, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improvenavigation capabilityVSAvoidlocomotion system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The skid assembly is designed to be deployable and retractable, allowing the UAV to dynamically adapt its configuration based on operational needs. The skids can be extended for ground-based skidding locomotion and retracted for aerial flight, providing multi-environment capability without permanent complexity.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances UAV propulsion efficiency, reduces weight, protects internal components, and extends operational flexibility by enabling efficient navigation in diverse environments, including water and constrained spaces, while preserving battery life.

Implementation Method 1

each may comprise an inlet and diffusor outlet shaped to increase thrust efficiency of a propulsion system for the UAV

Methodology Applied
Scientific EffectAerodynamic: Aerofoil

Implementation Method 2

airflow channels defined by the top airframe core and the top airframe shell such that the airflow channel forms an air conduit between a plurality of cooling air inlet orifices and a negative pressure generated by a rotor

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS12091163B2Locomotion systems and methods for aerial vehicles
Publication Date: 2024.09.17 AERYON LABS
  • US12091163B2 patent drawing
  • US12091163B2 patent drawing
  • US12091163B2 patent drawing

AI summary

Provided herein are systems and methods for an unmanned aerial vehicle (UAV) to skid and roll along an environmental surface. A rollable UAV includes an airframe assembly, a propulsion system, and a logic device configured to communicate with the propulsion system. The airframe assembly includes a cylindrical rolling guard configured to allow the UAV to roll along an environmental surface in contact with the cylindrical rolling guard. The logic device is configured to determine a rolling orientation for the UAV corresponding to the environmental surface, maneuver the UAV to place the cylindrical rolling guard of the airframe assembly in contact with the environmental surface, and roll the airframe assembly of the UAV along the environmental surface at approximately the determined rolling orientation while the cylindrical rolling guard is in contact with the environmental surface.