Rolled Fibrous Product Logo Integration
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Solution Overview
Problem
Existing technologies face challenges in integrating logos into embossed patterns on rolled fibrous products without causing puckering or defects, and in arranging embossed objects to avoid wrinkles and maintain pattern integrity.
Innovation Solution
The solution involves creating embossed patterns on rolled products where open shapes adjacent to the logo are strategically positioned to maintain the integrity of the closed shapes, ensuring that no ends of these open shapes are within a certain distance from the logo, thereby preventing puckering and maintaining the appearance of an intentional design.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Loss of information
If a logo is inserted into an embossed pattern, then the logo is clearly identifiable, but the pattern integrity is compromised causing puckering and defects
Solution Approach 1:
The embossed pattern is segmented into closed shapes and open shapes, with the logo positioned in a designated space between them. This segmentation allows the logo to be integrated without disrupting the continuous closed shapes, thereby maintaining pattern integrity while ensuring logo identifiability.
Solution Approach 2:
Different regions of the embossed pattern are assigned different functions: closed shapes provide structural integrity and prevent puckering, open shapes provide space for the logo, and the logo itself serves as the brand identifier. This local differentiation resolves the contradiction by allowing the logo to be prominent without compromising the overall pattern structure.
2Loss of information
If the logo is made large enough to be readily identifiable, then the logo is clearly visible, but the logo will not fit within the pattern
Solution Approach 1:
The logo is positioned in the cross-machine direction between closed shapes, utilizing the dimensional space available in the rolled product structure. This allows the logo to be large enough for identifiability without confining it within the limited area of a single closed shape, thereby resolving the space constraint.
3Manufacturing precision
If embossed objects are spaced far apart to avoid wrinkles, then the pattern integrity is maintained, but the design complexity increases
Solution Approach 1:
The closed shapes form a continuous embossed pattern that extends across the rolled product, providing structural support and preventing wrinkles. This continuous structure maintains pattern integrity without requiring excessive spacing between individual elements, thereby avoiding unnecessary design complexity while ensuring wrinkle prevention.
Data Source
AI summary
A rolled product may comprise an embossed pattern on a fibrous sheet, the embossed pattern comprising first and/or second embossed objects and, in certain cases, a logo. The first and/or second embossed objects may be spaced from each other in certain relationships and, in certain cases, may be spaced from the logo in certain relationships.


