Rolled Filter Cartridge With Interposed Conductive Layer
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing filters with electrically conductive layers are not suitable for gas filtration in compressors or vacuum pumps due to the risk of sparks and ignition from static energy buildup, and they have complex and costly manufacturing methods.
Innovation Solution
A filter cartridge with an electrically conductive layer attached to the filter medium in a rolled-up configuration, interposed between layers, to efficiently conduct static energy to grounding, reducing the risk of sparks and enhancing durability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If an electrically conductive layer is provided onto the filter medium to improve dust particle filtration efficiency, then filtration efficiency is improved, but the risk of sparks and ignition from static energy buildup increases
Solution Approach 1:
The patent applies the principle of converting harm into benefit by using the electrically conductive layer to serve dual purposes: improving filtration efficiency while simultaneously providing a grounding path to dissipate static energy. The conductive layer is electrically connected to ground, transforming the potential hazard of static buildup into a beneficial grounding mechanism that prevents sparks and ignition.
2Reliability
If the electrically conductive layer is electrically charged to maintain an electrical field for better dust particle filtration, then filtration efficiency is improved, but the complexity and cost of manufacturing increases
Solution Approach 1:
The patent applies the self-service principle by making the electrically conductive layer inherently grounded through its integration with the filter cartridge structure. The conductive layer automatically provides both filtration enhancement and static dissipation functions without requiring external power sources or complex charging mechanisms, simplifying manufacturing while maintaining effectiveness.
3Reliability
If the filter medium is mounted in a rolled-up manner to create a multi-layered structure, then filtration efficiency is improved, but the manufacturing time and cost increases
Solution Approach 1:
The patent applies the merging principle by combining the filter medium layers with the electrically conductive layer into a single integrated structure. The conductive layer is positioned between adjacent layers of filter medium during the rolling process, creating a multi-layered structure where multiple functions (filtration and static dissipation) are achieved simultaneously in one manufacturing operation, reducing overall production time.
4Strength
If a complex manufacturing method is used to glue or bind fiber layers and attach support layers, then the filter structure strength is improved, but the manufacturing cost and time increases
Solution Approach 1:
The patent applies the segmentation principle by dividing the filter cartridge into distinct functional segments: filter medium layers for filtration, electrically conductive layers for static dissipation, and support structures for mechanical strength. Each segment is manufactured separately and then assembled through a simplified rolling and bonding process, reducing manufacturing complexity while maintaining overall structure strength.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution effectively reduces the risk of sparks and ignitions, maintains high filtration efficiency, and simplifies manufacturing, resulting in a robust and cost-effective filter cartridge suitable for high-pressure applications.
Implementation Method 1
an electrically conductive layer provided onto said filter medium... the static energy possibly built up within the filter medium is efficiently conducted towards the grounding
Implementation Method 2
a filter cartridge for removing liquid from a gas stream... filter medium retained between two end caps
Data Source
Figure 1~2
Figure 3~4
Figure 5~6
AI summary
The present invention is directed to a filter cartridge for removing liquid from a gas stream, said filter cartridge (1) comprising: - a filter medium (4) retained between two end caps (5), whereby one of said end caps (5) comprises a gas inlet (6); - said filter medium (4) being mounted in a rolled-up manner; - an electrically conductive layer (11) provided onto said filter medium (4); whereby said electrically conductive layer (11) is attached onto the filter medium (4) such that it is interposed between two adjacent layers of filter medium (4); and in that the filter cartridge further comprises an electrical connection means configured to connect said electrically conductive layer (11) to a grounding.