Apparatus for providing waveguide displays with two-dimensional pupil expansion

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing waveguide displays require multiple layers for dual axis beam expansion, leading to increased thickness, weight, and haze, which is unacceptably high for practical applications like augmented reality and sensor systems.

Innovation Solution

A compact dual axis expansion waveguide using a first waveguide with an input coupler, fold grating, and output grating, where at least one of the gratings is a rolled k-vector grating, allowing for dual pupil expansion in orthogonal directions without the need for multiple layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple layers are used for dual axis beam expansion, then beam expansion capability is improved, but thickness and weight increase

Engineering Contradiction:
Improvebeam expansion capabilityVSAvoidthickness
Core Design Contradiction:
Adaptability or versatilityVSLength of stationary object

Solution Approach 1:

The patent combines multiple grating functions into a single integrated waveguide layer. The input coupler grating, fold grating, and output grating are all implemented within one waveguide substrate, eliminating the need for multiple separate layers while maintaining dual axis beam expansion capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent uses a folded light path configuration where light undergoes multiple reflections within the waveguide layer. By utilizing the third dimension (vertical reflections) within a single layer, the system achieves dual axis expansion without increasing the horizontal footprint or requiring multiple stacked layers.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If multiple layers are used for dual axis beam expansion, then beam expansion capability is improved, but weight increases

Engineering Contradiction:
Improvebeam expansion capabilityVSAvoidweight
Core Design Contradiction:
Adaptability or versatilityVSWeight of stationary object

Solution Approach 1:

The patent combines multiple grating functions into a single integrated waveguide layer. The input coupler grating, fold grating, and output grating are all implemented within one waveguide substrate, eliminating the need for multiple separate layers while maintaining dual axis beam expansion capability.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If multiple layers are used for dual axis beam expansion, then beam expansion capability is improved, but haze increases

Engineering Contradiction:
Improvebeam expansion capabilityVSAvoidhaze
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent combines multiple grating functions into a single integrated waveguide layer. The input coupler grating, fold grating, and output grating are all implemented within one waveguide substrate, eliminating the need for multiple separate layers while maintaining dual axis beam expansion capability.

Inventive Principle:
Principle #5Merging (Combining)

4Length of stationary object

If a compact single layer waveguide is used, then thickness and weight are reduced, but dual axis expansion capability may be compromised

Engineering Contradiction:
ImprovethicknessVSAvoiddual axis expansion capability
Core Design Contradiction:
Length of stationary objectVSAdaptability or versatility

Solution Approach 1:

The patent uses a folded light path configuration where light undergoes multiple reflections within the waveguide layer. By utilizing the third dimension (vertical reflections) within a single layer, the system achieves dual axis expansion without increasing the horizontal footprint or requiring multiple stacked layers.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs a folded grating design that dynamically redirects light at 45-degree angles through total internal reflection. This dynamic light routing enables the single layer to perform multiple optical functions including beam expansion in both horizontal and vertical directions.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a low-cost, efficient, and compact dual axis expansion, reducing thickness and weight while maintaining high transparency, suitable for near-eye displays and sensor applications.

Implementation Method 1

The input coupler is configured to receive collimated first wavelength light from an Input Image Node (IIN) and to cause the light to travel within the first waveguide via total internal reflection between the first surface and the second surface

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

The fold grating is configured to provide pupil expansion in a first direction and to direct the light to the output grating via total internal reflection between the first surface and the second surface

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 3

The output grating is configured to provide pupil expansion in a second direction different than the first direction and to cause the light to exit the first waveguide

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentUS12405471B2Apparatus for providing waveguide displays with two-dimensional pupil expansion
Publication Date: 2025.09.02 DIGILENS INC
  • US12405471B2 patent drawing
  • US12405471B2 patent drawing
  • US12405471B2 patent drawing

AI summary

An optical display comprises: a first waveguide comprising a first surface and a second surface, an input coupler, a fold grating, and an output grating. The input coupler receives collimated first wavelength light from an Input Image Node causes the light to travel within the first waveguide via total internal reflection between the first surface and the second surface to the fold grating. The fold grating provides pupil expansion in a first direction directs the light to the output grating via total internal reflection between the first surface and the second surface. The output grating provides pupil expansion in a second direction different than the first direction and causes the light to exit the first waveguide from the first surface or the second surface. At least one of the input coupler, fold grating and output grating is a rolled k-vector grating, and the fold grating is a dual interaction grating.