Roller Brush Cover Self-Cleaning for Floor Scrubber Automation

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Solution Overview

Problem

Existing floor scrubbers fail to clean the inner surface of the roller brush cover during the self-cleaning process, leading to poor user experience as users must manually clean this area.

Innovation Solution

A cleaning device with a roller brush cover that can move between two positions, allowing it to contact the roller brush for effective cleaning of the inner wall, utilizing a guide mechanism and liquid outlet assembly to facilitate self-cleaning, and a movement assembly to control the position and rotation of the cover for automated cleaning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the roller brush cover is kept stationary during self-cleaning, then the structure is simple, but the inner surface of the roller brush cover cannot be cleaned

Engineering Contradiction:
Improvecleaning capabilityVSAvoidstructure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The roller brush cover is designed to move between a first position (during cleaning operation) and a second position (during self-cleaning operation). This dynamic positioning enables the cover to contact the roller brush for cleaning its inner surface, resolving the contradiction between structural simplicity and cleaning capability.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the roller brush cover moves to contact the roller brush for cleaning, then the cleaning effectiveness is improved, but the device complexity increases

Engineering Contradiction:
Improveself-cleaning effectivenessVSAvoidmovement mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The movement assembly enables the roller brush cover to dynamically adjust its position, moving from a first position to a second position during self-cleaning. This dynamic mechanism allows effective contact between the cover and roller brush while integrating smoothly into the overall device structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system performs self-cleaning by automatically moving the roller brush cover into contact with the rotating roller brush, eliminating the need for manual cleaning intervention and improving self-service capability.

Inventive Principle:
Principle #25Self-service

3Extent of automation

If manual cleaning of the roller brush cover is required, then the device structure remains simple, but user experience deteriorates

Engineering Contradiction:
Improveautomation levelVSAvoidcleaning system complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The cleaning device automatically cleans its own roller brush cover by moving the cover into contact with the rotating roller brush during self-cleaning operation, eliminating manual cleaning requirements and improving user experience.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The dynamic movement of the roller brush cover between different positions enables automated cleaning functionality, transitioning the system from requiring manual intervention to self-service operation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves automation, eliminates the need for manual cleaning of the roller brush cover, and enhances user experience by ensuring the inner wall of the roller brush cover is thoroughly cleaned during the self-cleaning process.

Implementation Method 1

the roller brush cover and the roller brush are in a contact state, so that the roller brush is used to clean the inner wall of the roller brush cover

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS20240216956A1Surface cleaning system, surface cleaning device and control method thereof
Publication Date: 2024.07.04 TIANKE INTELLIGENT TECH CO LTD
  • US20240216956A1 patent drawing
  • US20240216956A1 patent drawing
  • US20240216956A1 patent drawing

AI summary

A cleaning system, a cleaning device and a control method therefor, are associated with a floor brush assembly that includes a roller brush housing, a roller brush, a roller brush cover. The roller brush cover and the floor brush housing enclose a roller brush cavity for fitting with the roller brush. The roller brush cover is configured to be operable in a first or second position relative to the floor brush housing. In the first position, there is a first contact area between the roller brush cover and the roller brush. In the second position, there is a second contact area between the roller brush cover and the roller brush. The first contact area is greater than or equal to zero, but less than the second contact area. The inner wall of the roller brush cover can be cleaned by the roller brush.