Roller brush, in particular for a cleaning and/or care device and cleaning and/or care device

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Solution Overview

Problem

Current cleaning devices are inadequate for thoroughly cleaning heavily soiled exterior surfaces, such as concrete, natural stone, and wooden decks, as they either sweep dirt without removing it or damage the surfaces with high-pressure cleaning, and lack the ability to penetrate irregularities and clean joints effectively.

Innovation Solution

A roller brush with a rotationally-symmetrical cylinder featuring alternating bundles of bristles of different lengths and materials, arranged diagonally to prevent oscillation and ensure deep surface contact, combined with a hand-held cleaning device that allows for adjustable speed and easy exchange of brush types for various surfaces, enabling effective cleaning of joints and surfaces without support wheels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high-pressure cleaning is used to remove contaminants from surfaces, then cleaning effectiveness is improved, but joints are damaged and water penetrates into joints

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidjoint damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the high-pressure hydraulic cleaning system with a mechanical roller brush system. The roller brush with its rotationally symmetrical cylinder and bristle bundles provides mechanical abrasion for cleaning surfaces and joints without the damaging water pressure, thus substituting a mechanical cleaning mechanism for a hydraulic one.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the cleaning parameter from high-pressure water jet to controlled mechanical rotation speed (50-500 rpm). This parameter change allows effective cleaning through mechanical action while avoiding the harmful effects of high-pressure water penetration into joints.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If rotating brushes with axis perpendicular to surface are used for surface cleaning, then surface sweeping is achieved, but penetration depth into irregularities is very low

Engineering Contradiction:
Improvesurface cleaning capabilityVSAvoidpenetration depth
Core Design Contradiction:
Ease of operationVSLength of moving object

Solution Approach 1:

The patent employs asymmetric bristle bundle arrangement where bundles are positioned at different radial positions on the roller brush. This asymmetry allows bristles at different positions to contact surface irregularities at different depths, enabling the brush to penetrate into grooves and joints more effectively while maintaining surface cleaning capability.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent changes the brush orientation from vertical axis (perpendicular to surface) to horizontal axis (parallel to surface). This dimensional change allows the roller brush to roll over and penetrate into surface irregularities and joints, achieving both surface cleaning and deep penetration into grooves simultaneously.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If single-type bristle roller brush is used for cleaning, then device simplicity is maintained, but adaptability to different surface types is limited

Engineering Contradiction:
Improvebrush structure simplicityVSAvoidsurface type adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent divides the roller brush surface into multiple zones with different bristle characteristics. Different bundles of bristles have different lengths, hardness, and materials suited for specific surface types. This local differentiation allows the single roller brush to adapt to various surface textures and materials without requiring multiple separate brushes.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent designs a universal roller brush that can clean multiple surface types (smooth, structured, porous, sensitive) with a single device. By incorporating diverse bristle bundles with varying properties, the brush achieves multi-functionality, replacing the need for multiple specialized brushes while maintaining relatively simple device structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Length of moving object

If support wheels are added to enable deep surface contact, then penetration into irregularities is improved, but device complexity increases

Engineering Contradiction:
Improvepenetration depthVSAvoidstructure complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The roller brush design allows the brush itself to perform the function of support and deep contact through its cylindrical structure and bristle arrangement. The brush rolls directly on the surface without requiring separate support wheels, achieving penetration into irregularities while maintaining structural simplicity. The bristles naturally conform to surface contours, providing self-adjusting contact.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for thorough removal of dirt, moss, and algae from surfaces and joints, reducing oscillations and damage, while accommodating different surface types and textures, providing a two-stage cleaning effect with soft and hard bristles for efficient cleaning and maintenance.

Implementation Method 1

a first plurality of first bundles of bristles with first bristles and a second plurality of second bundles of bristles with second bristles are arranged on the cylinder surface

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

thorough removal of dirt, moss, and algae from surfaces and joints

Methodology Applied
Scientific EffectAbrasion: Abrasion

Data Source

PatentUS10517385B2Roller brush, in particular for a cleaning and/or care device and cleaning and/or care device
Publication Date: 2019.12.31 KRESS MARKUS
  • US10517385B2 patent drawing
  • US10517385B2 patent drawing
  • US10517385B2 patent drawing

AI summary

The invention relates to a roller brush, in particular for a cleaning and/or care device, preferably for floor covering in the form of tiles, natural, artificial, blocks of concrete or wood, with a rotationally symmetrical cylinder which comprises a cylinder surface. At least one first plurality of a first bundle of bristles with a first brush and a second plurality of a second bundle of bristles with a second brush is arranged on the cylinder surface. The invention is characterised in that the first bundle of bristles are different from the second bundle of bristles.