Clearing device, base station, cleaning device system, and method for clearing rolling brush assembly

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Solution Overview

Problem

Existing robot vacuum cleaners face challenges in effectively clearing tangles from the roller brush without damaging the brush structure, as existing methods often result in incomplete removal and potential damage during the cleaning process.

Innovation Solution

A cleaner system comprising a feeder and a cutter with a clearing controller, where the feeder moves the tangles from a pick-up position to a working position, and the cutter, with reciprocating shearing members, cuts the tangles while maintaining a safe distance from the roller brush to prevent damage, ensuring effective removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If existing cleaning methods (comb teeth, blade, serrations) are used to clear tangles from the roller brush, then the tangles can be cut or removed, but the roller brush structure is easily damaged and tangles adhering in clusters cannot be effectively cleared

Engineering Contradiction:
Improvetangle clearing effectivenessVSAvoidroller brush structure damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The feeder performs preliminary action by pulling tangles away from the roller brush surface before the cutter acts on them. The feeder moves tangles from the pick-up position to the working position, separating them from the brush structure, which prevents damage during the subsequent cutting operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The feeder acts as an intermediary between the roller brush and the cutter. It transfers tangles from the brush to the cutter's working position, enabling the cutter to remove tangles without directly contacting and damaging the roller brush structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the cutter is positioned close to the roller brush to effectively cut tangles, then cutting effectiveness improves, but the risk of damaging the roller brush structure increases

Engineering Contradiction:
Improvetangle cutting effectivenessVSAvoidroller brush structure integrity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The feeder performs preliminary action by pulling tangles away from the roller brush surface before the cutter acts on them. The feeder moves tangles from the pick-up position to the working position, separating them from the brush structure, which prevents damage during the subsequent cutting operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The feeder acts as an intermediary between the roller brush and the cutter. It transfers tangles from the brush to the cutter's working position, enabling the cutter to remove tangles without directly contacting and damaging the roller brush structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the feeder moves tangles to a working position farther from the roller brush axis, then the cutter can maintain safe distance and prevent damage, but the complexity of the clearing mechanism increases

Engineering Contradiction:
Improveroller brush structure protectionVSAvoidclearing mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The feeder serves multiple functions: it pulls tangles from the roller brush surface, transports them to the working position, and positions them for cutting. This multi-functionality reduces the need for separate components, thereby limiting the increase in overall mechanism complexity despite the additional movement capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20240292984A1Clearing device, base station, cleaning device system, and method for clearing rolling brush assembly
Publication Date: 2024.09.05 POSITEC POWER TOOLS (SUZHOU) CO LTD
  • US20240292984A1 patent drawing
  • US20240292984A1 patent drawing
  • US20240292984A1 patent drawing

AI summary

The present disclosure relates to a cleaner and a base station. A driving unit is utilized to drive a feeder to move to a pick-up position, and then to a working position from the pick-up position, so that tangles on a roller brush are pulled down. When the tangles are pulled down, a cutter cuts the tangles such that the roller brush is effectively cleared. Therefore, a cutting mode of the cleaner is to pull the tangles first and then cut the tangles, which can ensure the tangles that adhere to the roller brush in clusters to leave the roller brush in time after the tangles are cut off such that the tangles can be effectively cleared away.