Roller Cone Antenna for Real-Time Formation Resistivity

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Solution Overview

Problem

Existing well drilling systems face challenges in accurately identifying formation boundaries due to limited effectiveness of resistivity sensors in deep formations, leading to difficulties in precise placement of boreholes in thin bed hydrocarbon reservoirs.

Innovation Solution

A roller cone drill bit equipped with an antenna loop that enables resistivity measurements by transmitting and receiving electromagnetic energy, allowing for real-time look-ahead and look-around sensing, thereby improving the accuracy of formation boundary detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If resistivity sensors are disposed in a bottom hole assembly (BHA), then formation resistivity can be measured, but depth lag occurs making precise placement of boreholes difficult

Engineering Contradiction:
Improveformation boundary detection accuracyVSAvoiddepth lag
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The antenna loop is positioned on the roller cone drill bit to perform resistivity measurements at the very front of the drilling operation, enabling look-ahead detection of formation boundaries before the borehole actually reaches that depth. This preliminary measurement action eliminates depth lag by providing real-time formation information at the drilling front.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If electromagnetic wave tools are used to investigate formation for strata boundaries, then formation boundaries can be detected, but tool sensitivity is limited at long distances

Engineering Contradiction:
Improveformation boundary detection accuracyVSAvoidtool sensitivity
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The antenna loop is positioned locally on the roller cone drill bit rather than in the BHA, creating a localized measurement point at the drilling front. This local positioning provides high sensitivity and reliable detection of formation boundaries at the specific location where measurements are most critical for steering control.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides more accurate resistivity measurements closer to the drill bit, enabling real-time adjustments for better drilling efficiency and reducing the time lag in detecting formation boundaries, thus enhancing the precision of borehole placement in hydrocarbon reservoirs.

Implementation Method 1

an antenna loop disposed in a roller cone of the drill bit to enable certain measurements to be taken from the bit

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10914697B2Roller cone resistivity sensor
Publication Date: 2021.02.09 HALLIBURTON ENERGY SERVICES INC
  • US10914697B2 patent drawing
  • US10914697B2 patent drawing
  • US10914697B2 patent drawing

AI summary

A drilling system includes a roller cone drill bit having a roller cone and at least one antenna loop disposed in the roller cone for detecting magnetic or electromagnetic waves indicative of a target, a resistivity, or a boundary of the subterranean formation, man-made structure, or object. The drilling system may utilize the antenna loop to determine resistivity measurements of a subterranean formation through which the drill bit is being drilled. The location of the antenna in the roller cone may enable increased look-ahead and look-around measurements. In addition, the location of the antenna in the roller cone may facilitate anisotropic resistivity measurements to aid in steering the drill string into a desired portion of the subterranean formation.