Registration Roller Guide Alignment for Accurate Sheet Skew Correction

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Solution Overview

Problem

In existing electrophotographic image forming apparatuses, the relative position of the conveyance guide to the registration roller pair is difficult to guarantee, leading to variations in the position of the sheet's leading edge relative to the nip portion, which deteriorates the accuracy of sheet skew correction.

Innovation Solution

The image forming apparatus includes a pivotable door with a registration roller pair where the second roller is disposed on the door, a holding portion to secure the second roller, and a pivotable conveyance guide that is urged toward a fixed guide when the door is closed, ensuring precise alignment of the registration roller pair and conveyance guide.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the conveyance guide is supported by a member different from the registration lock member, then the door can be opened for jam recovery, but the relative position of the conveyance guide to the registration roller pair becomes unstable

Engineering Contradiction:
Improvejam recoveryVSAvoidrelative position accuracy
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The conveyance guide is integrated with the registration lock member, merging two previously separate support structures into one unified component. This ensures that when the door is opened for jam recovery, the conveyance guide moves together with the registration roller pair, maintaining their relative positional accuracy while still allowing door opening operation.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If the second conveyance guide is made pivotable about the second roller, then the sheet can be guided to the nip portion, but the position of the leading edge of the sheet relative to the nip portion varies

Engineering Contradiction:
Improvesheet conveyanceVSAvoidsheet position accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The second conveyance guide is pre-positioned in a predetermined state relative to the registration roller pair through its pivotable connection. This preliminary positioning ensures that when the sheet is conveyed, the leading edge maintains accurate alignment with the nip portion, preventing position variations while still allowing the guide to pivot for sheet guidance.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the positional accuracy of the conveyance guide relative to the registration roller pair, enhancing the accuracy of sheet skew correction and facilitating easy jam recovery without compromising the apparatus's structural integrity or increasing complexity.

Implementation Method 1

a first urging portion disposed on the openable and closable portion and configured to urge the second conveyance guide toward the first conveyance guide

Methodology Applied
Scientific EffectElastic force: Elasticity

Data Source

PatentUS12545538B2Image forming apparatus
Publication Date: 2026.02.10 CANON KK
  • US12545538B2 patent drawing
  • US12545538B2 patent drawing
  • US12545538B2 patent drawing

AI summary

An image forming apparatus includes an image forming main body unit, an openable and closable portion disposed on the image forming main body unit, the openable and closable portion being disposed to be openable and closable between a closed position and an open position, a registration roller pair including a first roller and a second roller, the first roller being disposed on the image forming main body unit, the second roller being disposed on the openable and closable portion, a holding portion configured to hold the second roller, a first conveyance guide, a second conveyance guide configured to be pivotable about the second roller, a first urging portion configured to urge the second conveyance guide toward the first conveyance guide, and an abutting portion configured to be in contact with the first conveyance guide when the openable and closable portion is at the closed position.