Roller Head Protrusions for Wound Barrier Adhesion

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Solution Overview

Problem

Current wound care dressings for stomas and fistulas face challenges with leakage due to improper attachment and skin irregularities, leading to infections and other health issues, and existing application methods are often unsafe and inefficient.

Innovation Solution

A medical device comprising a handle, roller arm, and roller head with protrusions that enhances adhesion of barrier products to the skin near wound openings, allowing for secure and uniform application without the need for sharp implements or heat sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual application methods are used for wound care dressings, then the application process is simple, but leakage occurs due to improper attachment and skin irregularities

Engineering Contradiction:
Improveattachment reliabilityVSAvoidapplication complexity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

A roller device with protrusions is introduced as an intermediary tool between the applicator and the barrier product. The roller applies uniform pressure and mechanical deformation to the barrier compound, ensuring proper adhesion to irregular skin surfaces without requiring complex manual manipulation techniques.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The roller device changes the physical state of the barrier compound by applying pressure and heat through rolling action. This transforms the compound from a soft, moldable state to a more firmly adhered state, improving attachment reliability while maintaining simple operation.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If sharp implements or heat sources are used to enhance adhesion, then attachment strength improves, but safety risks increase

Engineering Contradiction:
Improveadhesion strengthVSAvoidsafety hazards
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The invention replaces dangerous mechanical methods (sharp implements) and thermal methods (heat sources) with a safer mechanical rolling system. The roller with protrusions provides controlled pressure and deformation without the risks associated with sharp tools or open flames.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The roller device converts the potential harm of excessive manual pressure into a beneficial controlled rolling action. The protrusions on the roller distribute pressure uniformly and create beneficial mechanical deformation that enhances adhesion without causing skin trauma or other harm.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Area of stationary object

If barrier products are applied to irregular skin surfaces, then coverage is achieved, but adhesion becomes uneven leading to leakage

Engineering Contradiction:
Improvecoverage areaVSAvoidadhesion uniformity
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The roller device applies different local actions to different areas of the barrier product. The protrusions create localized pressure points and deformation zones that adapt to skin irregularities, ensuring uniform adhesion across the entire coverage area despite surface variations.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The roller's curved surface and protrusions allow it to conform to irregular skin topography. The spherical/curved geometry enables the roller to maintain consistent contact and pressure distribution across uneven surfaces, achieving uniform adhesion while covering the entire required area.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device significantly reduces leakage and improves adhesion, providing a safer, more efficient method for applying wound care dressings, reducing the risk of infection and increasing the longevity of wound care appliances.

Implementation Method 1

an exterior surface of the roller head is configured to enhance adhesion of a barrier product to an area of mammal skin near a wound opening

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS20220183897A1Medical Device For Wound Care Sealing Applications and Method of Using Same
Publication Date: 2022.06.16 SEMECH LLC
  • US20220183897A1 patent drawing
  • US20220183897A1 patent drawing
  • US20220183897A1 patent drawing

AI summary

A medical device and methods of applying a barrier product are described that allow for improved adhesion of a barrier product to skin in the area of a wound such as a stoma, fistula or other opening in human skin. The medical devices herein include a handle; a roller arm; and a roller head. The exterior surface of the roller head is configured to enhance adhesion of a barrier product to an area of mammal skin near a wound opening. Kits and other options are described for facilitating use of the medical devices by patients having wounds or medical professionals.