Roller Squeezer for Zero-Residue Viscous Liquid Discharge
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Solution Overview
Problem
Existing systems for discharging viscous liquids from sealed liquid bags are inefficient, result in significant liquid residues, and are often costly, complex, and time-consuming, particularly when trying to minimize waste and optimize the discharge process.
Innovation Solution
A squeezer system comprising a pair of rolling shafts with a driving device and a mounting bracket, where the rolling shafts clamp and rotate to apply a squeezing force to the liquid bag, allowing for efficient discharge without hanging the bag, featuring a motor and reducer for effective operation and minimal residue.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If the sealed liquid bag is tilted by mechanical structure to discharge viscous liquid, then the discharge efficiency is improved, but the operation time is increased and the device complexity is increased
Solution Approach 1:
The patent replaces the mechanical tilting structure with a squeezing mechanism that uses rollers to compress the liquid bag directly. This substitution eliminates the need for complex mechanical tilting while achieving efficient discharge through localized compression forces applied to the bag material.
Solution Approach 2:
The invention extracts the essential function of discharge from the complex mechanical tilting system and implements it through a simpler squeezing action. By focusing on the core mechanism of forcing liquid out through compression rather than gravitational tilting, the system achieves the same goal with reduced complexity and time.
2Productivity
If the liquid bag is hanged and squeezed by complex squeezing device, then the discharge is improved, but the device complexity and cost are increased
Solution Approach 1:
The patent replaces complex hanging and squeezing mechanisms with a direct roller-based squeezing system. The rollers apply compression force directly to the liquid bag, eliminating the need for hanging structures and complex mechanical linkages while maintaining effective discharge capability.
Solution Approach 2:
The invention utilizes the flexibility of the liquid bag itself as part of the squeezing mechanism. The bag's flexible material allows it to be compressed by the rollers and conform to the squeezing force, eliminating the need for rigid hanging structures and complex mechanical support systems.
3Productivity
If assisted gas bag is charged with gas to squeeze viscous liquid, then the discharge is improved, but the cost is increased
Solution Approach 1:
The invention extracts the squeezing function from the expensive assisted gas bag system and implements it through a simpler mechanical roller mechanism. By removing the gas charging infrastructure and associated costs, the system achieves the same discharge effect through direct mechanical compression.
Solution Approach 2:
The patent employs a simple, inexpensive roller-based squeezing mechanism that can be easily manufactured and replaced if needed, compared to the expensive and complex gas bag system. The rollers provide a cost-effective solution that achieves the same functional result without requiring gas charging infrastructure.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system achieves a zero-residue discharge with a simple, compact, and cost-effective design, ensuring efficient operation and reduced liquid waste during the discharge of viscous liquids.
Implementation Method 1
the squeezing segment including a supporting shaft and an elastic body surrounding the supporting shaft
Data Source
Figure 1~2
Figure 3~4
Figure 5~6
AI summary
This invention discloses a fluid discharge system and the squeezer thereof. The squeezer includes a pair of rollers, a driving device, and a mounting bracket, wherein the pair of rolling shafts is rotatably mounted to the mounting bracket, and each rolling shaft has a mounting parts at both ends and a squeezing segment between the mounting parts. The squeezing segment includes a supporting shaft and an elastic body provided around the supporting shaft. A pair of rolling shafts can operatively clamp the object to be clamped between the squeezing segments and can rotate oppositely through a driving device to apply a squeezing force to the clamped object . The driving device includes a motor, wherein the motor is mounted around the rolling shaft. The fluid discharge system and the squeezer provided by the present invention are a zero-residue discharge system without liner suspension, have a long effective squeezing length, and are easy to operate.