Adjustable Roller-Wheel End Effector for Misaligned Aircraft Locking

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Solution Overview

Problem

Existing systems fail to effectively engage and safely disengage hovering aircraft in adverse conditions due to the need for precise alignment and lack of adaptability to multi-axis misalignment, and they do not allow for real-time adjustments in locking dimensions to accommodate different size receptacles.

Innovation Solution

The use of end effectors with two or more roller wheels that can be adjusted in orientation and position to change between passive and active locking configurations, allowing for real-time adjustments of locking dimensions to engage and disengage objects with different sizes and in various orientations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If traditional articulated robotic grippers are used to grasp hovering vehicles, then engagement speed can be increased, but alignment precision requirements increase and error tolerance decreases

Engineering Contradiction:
Improveengagement speedVSAvoidalignment precision
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The gripper employs dynamically adjustable roller wheel orientations and positions that can be modified in real-time during engagement. This allows the system to adapt to moving targets and maintain effective engagement without requiring extremely precise initial alignment, thereby resolving the contradiction between engagement speed and alignment precision requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the geometric parameters of the gripper (roller wheel orientations, positions, and capture diameter) to accommodate different engagement scenarios. By adjusting these parameters, the gripper can tolerate greater misalignment while maintaining effective engagement, thus reducing the stringency of alignment precision requirements while preserving engagement speed.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If grippers are designed for precise alignment, then engagement accuracy improves, but adaptability to misalignment decreases

Engineering Contradiction:
Improveengagement accuracyVSAvoidadaptability to misalignment
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The gripper's roller wheels can be dynamically repositioned and reoriented during the engagement process. This dynamic capability allows the system to first engage with approximate alignment and then adjust to achieve precise locking, thereby maintaining both engagement accuracy and adaptability to initial misalignment.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The gripper is designed with multi-functional capabilities to handle various engagement scenarios ranging from well-aligned to significantly misaligned targets. The adjustable roller wheel configuration enables the same gripper to effectively engage targets with different alignment qualities, thus achieving both precision and versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If fixed locking dimensions are used, then device complexity is reduced, but adaptability to different size receptacles decreases

Engineering Contradiction:
Improvestructure simplicityVSAvoidadaptability to different size receptacles
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The gripper incorporates adjustable roller wheel positions and orientations that can be configured for different receptacle sizes. This dynamic adjustability allows a single gripper design to accommodate multiple receptacle dimensions without requiring multiple fixed-size grippers, thereby maintaining structural simplicity while achieving versatility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system modifies the geometric parameters of the locking mechanism (roller wheel spacing, orientation angles, and capture diameter) to match different receptacle sizes. By changing these parameters, the gripper can effectively engage various sized receptacles without increasing fundamental device complexity.

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If real-time adjustment of locking dimensions is implemented, then adaptability to different receptacles improves, but device complexity increases

Engineering Contradiction:
Improveadaptability to different size receptaclesVSAvoidadjustment mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The gripper is divided into modular components (individual roller wheels with independent adjustment mechanisms) that can be configured separately. This segmentation allows for real-time adjustment of locking dimensions through relatively simple individual component movements rather than complex overall reconfiguration, thus improving adaptability while controlling device complexity.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP4464471A1Apparatuses configured to allow real-time adjustments of locking dimensions
Publication Date: 2024.11.20 THE BOEING CO
  • EP4464471A1 patent drawingFigure 1
  • EP4464471A1 patent drawingFigure 2
  • EP4464471A1 patent drawingFigure 3~6

AI summary

An apparatus may include: a support base; and two or more roller wheels, each adjustable in orientation, position, or orientation and position, mounted on the support base and configured to engage with an object in a passive locking configuration. The apparatus may be further configured to disengage from the object in the passive locking configuration. The apparatus may be further configured to lock the object to the apparatus in an active locking configuration. Orientations, positions, or the orientations and positions of the at least two of the two or more roller wheels may be adjustable.